Icing phenomenon is an important problem in helicopter rotor design. Conducting experiments in a cold chamber is one of the main methods used to study the law of rotor icing. The purpose of this paper was to analyze the influence of different parameters on the ice shapes of rotor blade and to obtain the relationship between the ice shapes and the input parameters. The icing experimental platform of rotation blade in a cold chamber was set up, and the rotor icing experiments under various conditions were carried out. The ice shapes on the blade were obtained, and the influence of different icing temperatures, rotation speeds, liquid water content, icing times, number of blades on the rotor, and blade materials on the ice shapes were analyzed. The results showed that the ice thickness on the leading edge increased with the increase of liquid water content, rotation speed, and icing time, and the number and material of blades had little effect on icing. The conclusions of this paper can provide a reference for the rotor numerical simulation and future experimental research.

The icing phenomenon seriously threatens flight safety, and, therefore, the aircraft needs to be equipped with an icing protection system. Icing may still occur when the anti-icing system is in operation when the protection range or protection power is too small. Given this state, the ice shapes of the airfoil under local thermal protection states are studied in this paper. A numerical simulation method for icing considering water film flow is demonstrated. The solution methods for the governing equations and convective heat transfer coefficient are given. The calculation results were compared with experimental data and a LEWICE calculation to verify the validity of the method. Different protection ranges and protection powers were designed, and the ice shapes under different conditions were simulated. The calculation results show that when the protection range is large, but the protection power is low, icing will still occur in the protection range. Alternatively, when the protection range is small, icing may form outside the protection area. When the combination of protection range and protection power is inappropriate, the critical ice ridge phenomenon will occur. Ice ridges cause the degradation of aerodynamic characteristics and are more dangerous than icing.

In view of the rotor icing problems, the influence of centrifugal force on rotor blade icing is investigated. A numerical simulation method of three-dimensional rotor blade icing is presented. Body-fitted grids around the rotor blade are generated using overlapping grid technology and rotor flow field characteristics are obtained by solving N-S equations. According to Eulerian two-phase flow, the droplet trajectories are calculated and droplet impingement characteristics are obtained. The mass and energy conservation equations of ice accretion model are established and a new calculation method of runback water mass based on shear stress and centrifugal force is proposed to simulate water flow and ice shape. The calculation results are compared with available experimental results in order to verify the correctness of the numerical simulation method. The influence of centrifugal force on rotor icing is calculated. The results show that the flow direction and distribution of liquid water on rotor surfaces change under the action of centrifugal force, which lead to the increasing of icing at the stagnation point and the decreasing of icing on both frozen limitations.

Icing phenomena are one of the hot issues in the aviation field, which has attracted the attention of many manufacturers. The physical process of water film flow determines the position and amount of icing. In this paper, the flow process of water film on a rough surface is studied. An experimental platform was built in a wind tunnel, and the digital image processing (DIP) technology was used to measure the water film flow. The water film flow under different roughness conditions of the plate was obtained in the experiments. The correction model of interfacial shear coefficient is established, and the influence of roughness on water film flow is deduced. The relationship obtained in this paper can provide data support for the study of gas-water coupled flows on rough surfaces.

Icing will occur when helicopters pass through clouds containing supercooled droplets. The ice accreted on rotor blade affects the safety of helicopter. A numerical simulation method of helicopter rotor icing in forward flight is presented, and the icing characteristics of rotor are studied. The flow field is calculated based on the overlapping grids, and the Eulerian model is applied in the droplet trajectory calculation. The unsteady method is used to calculate rotor flow field and droplet trajectory. The icing model considering the effect of centrifugal force is adopted to simulate the ice shapes of rotor in forward flight. The average ice growth rate is compared with the ice growth rate at each azimuth angle, and the effects of blade pitch and forward flight speed on the droplet impingement and icing characteristics are summarized. Finally, the influence of time step on the calculation results is analyzed. The calculation results show that the droplet impingement characteristics and icing characteristics change continuously in forward flight. The ice growth rate and droplet collection efficiency are larger on the advancing blade and smaller on the retreating blade.

Icing is a popular research area in wind energy, and the icing problem of the supercooled droplet–ice crystal mixed-phase condition is one of the new challenges. A numerical method for analyzing the icing characteristics of wind turbine airfoil under mixed-phase conditions is presented. The control equations for the dynamics of supercooled droplets and ice crystals are formulated using the Lagrangian method. Equations for the conservation of mass and energy during the icing process involving supercooled droplets and ice crystals are constructed. The impact of erosion phenomena on the mixed-phase icing process is examined, and methodologies for solving the control equations are introduced. The numerical method is utilized for modeling mixed-phase icing under a range of conditions. The results of these simulations are then compared with data obtained from icing wind tunnel tests to assess the validity of the method. The influence of various mixed-phase conditions on ice shapes is studied. It is found that higher icing temperatures correspond to a larger icing range and amount. The increase in supercooled droplet content, ice crystal content, and ice crystal diameter all contribute to enhanced ice accretion. However, the effects of ice crystal content and diameter are relatively minor.