Fiber glass waste (FGW) was subjected to alkali activation in an aqueous solution with different concentrations of sodium/potassium hydroxide. The activated materials were fed into a methane–oxygen flame with a temperature of around 1600 °C. X-ray diffraction analysis confirmed the formation of several hydrated compounds, which decomposed upon flame synthesis, leading to porous glass microspheres (PGMs). Pore formation was favored by using highly concentrated activating alkali solutions. The highest homogeneity and yield of PGMs corresponded to the activation with 9 M KOH aqueous solution.

Both vitrified bottom ashes (VBAs) and waste glasses are forms of inorganic waste material that are widely landfilled, despite having some economic potential. Building on previous studies, we prepared glass-ceramic foams by the combination of VBA with either soda-lime glass (SLG) or borosilicate glass (BSG). Suspensions of fine powders in weakly alkaline solution underwent gelation, followed by frothing at nearly room temperature. Hardened “green” foams were sintered, with concurrent crystallization, at 850–1000 °C. All foams were highly porous (>70%), with mostly open porosity. The glass addition was fundamental in both gelation (promoting the formation of carbonate and silicate hydrated phases) and firing steps. While SLG addition enhanced the viscous flow sintering, without a significant impact on the crystallization of gehlenite, the main crystalline phase from the devitrification of VBA, BSG addition caused a reactive sintering, with remarkable changes in the phase assemblage. The glass addition generally also allowed lower sintering temperatures and yielded products with excellent crushing strength. However, only specific conditions resulted in the complete immobilization of pollutants (e.g., Cr³⁺ ions).