The synthesis of zeolite NaA from silica by-product was carried out in the presence of 20 kHz ultrasound at room temperature. Zeolites obtained in this type of synthesis were compared to zeolites obtained by performing conventional static syntheses under similar conditions. The sonication effects on zeolite NaA synthesis were characterized by phase identification, crystallinity etc. The effects of different parameters such as crystallization time and initial materials preparation methods on the crystallinity and morphology of the synthesized zeolites were investigated. The final products were characterized by XRD and FT-IR. It was possible to obtain crystalline zeolite NaA from by-product silica in the presence of ultrasound.
In the petroleum industry during a catalytic cracking process, the used zeolitic catalyst becomes waste. This article investigated the sorption capacities of ammonium ions from aqueous solutions onto the previously mentioned zeolitic waste by batch experiments. Three types of zeolitic waste were used: unmodified zeolitic waste with two different particle size distributions and H2O2-modified zeolitic waste. Several techniques, including X-ray diffraction (XRD) analysis, Fourier transform infrared spectroscopy (FT-IR), Brunauer-Emmett-Teller (BET) multilayer adsorption theory measurements, and X-ray fluorescence analysis (XRF) were used to demonstrate experimentally that the zeolitic waste could be used as a sorbent for the water decontamination of NH4+ ions. The morphology of zeolitic waste investigated by scanning electron microscopy (SEM) revealed particles with a spherical shape. The nitrogen adsorption–desorption isotherms showed an isotherm mixture of types I (pure microporous) and IV (mesoporous). This suggested that the investigated zeolitic materials were mesoporous (4.84 nm) and microporous (0.852 nm), as well as containing slit/cylindric pores, according to a quench solid density functional theory (QSDFT) adsorption branch model. Zeolitic waste from the oil industry showed good NH4+ sorption properties (removal efficiency of 72%), thus becoming a potential adsorbent to be used in the treatment of contaminated aqueous effluents polluted with ammonium ions. Simultaneous waste and water decontamination can be achieved, providing a new tool and enhanced capabilities for environmental remediation.
There is a growing interest in the development of new cementitious binders for building construction activities. In this study, biomass bottom ash (BBA) was used as aluminosilicate precursor and phosphogypsum (PG) was used as a calcium source. The mixtures of BBA and PG were activated with the sodium hydroxide solution or the mixture of sodium hydroxide solution and sodium silicate hydrate solution. Alkali activated binders were investigated using X-ray powder diffraction (XRD), X-ray fluorescence (XRF) and scanning electron microscopy (SEM) test methods. The compressive strength of hardened paste and fine-grained concrete was also evaluated. After 28 days, the highest compressive strength reached 30.0 MPa—when the BBA was substituted with 15% PG and activated with NaOH solution—which is 14 MPa more than control sample. In addition, BBA fine-grained concrete samples based on BBA with 15% PG substitute activated with NaOH/Na2SiO3 solution showed higher compressive strength compered to when NaOH activator was used −15.4 MPa and 12.9 MPa respectfully. The NaOH/Na2SiO3 activator solution resulted reduced open porosity, so potentially the fine-grained concrete resistance to freeze and thaw increased.
The fine powdered silica by-product of processing of aluminum fluoride (fertilizer plant, Lithuania) was used for zeolite synthesis as silica and aluminum source. The effect of sonication time and the time of hydrothermal synthesis on crystallinity of the synthesized zeolite were studied. This allowed the transformation of the by-product to the mixture of Na-P zeolite and Na-X zeolite. It was determined that ultrasonic-assisted hydrothermal action effected the "diamond" shape formation of Na-P zeolite with clear crystal edges. Na-P zeolite had the morphology of pseudo-spherical forms constituted by small plates when hydrothermal treatment (without sonication) was use for the preparation of zeolites. Moreover, it was determined that ultrasonic-assisted hydrothermal method effected a reduction in the crystal size compared with the zeolites which were synthesized only by using hydrothermal synthesis. The total amount of zeolites as high as 88-93% was achieved after 24 h of hydrothermal treatment followed or unfollowed by sonication. By using longer duration (20 min) of ultrasound pretreatment it is possible to reduce the duration of hydrothermal synthesis: from 24 h to 12 h of hydrothermal treatment. In this case, similar results of total amount of zeolites were detected. In the present work, low-cost raw materials, such as silica by-product have been investigated for the production of zeolites.
Concrete plants accumulate large amounts of concrete wash water. This water, which pH is highly alkaline, has a negative impact on the environment. Its reuse in fresh concrete slightly reduces its mechanical properties. The combination of concrete wash water and zeolitic by-product led to an increase of 4.6% in the compressive strength at 7 days hydration and up to 30% at 28 days hydration. The same combination led to the denser microstructure compared to the samples made with concrete wash water. This could be explained by the pozzolanic reaction of the zeolitic by-product. The complex chemical reactions of cement, zeolitic by-product, and fines presented in the concrete wash water occurred. Therefore, it was suggested the reusing method of concrete wash water together with zeolitic by-product in the fresh concrete mixtures by substituting some amount of tap water with concrete wash water. In this way, the consumption of tap water is possible to reduce in cement systems.
In the construction industry, the selection of sustainable materials leads to a movement towards more sustainable construction. In this study, lightweight aggregate shotcrete based on expanded glass (EG) and expanded clay (EC) is investigated. The goal of the study is to determine the influence of EG and EC inclusion on the properties of shotcrete. Ordinary Portland cement (OPC) powder with supplementary cementitious materials, such as silica fume and ground glass waste, are used as binders. The mechanical, physical and morphological properties, as well as the mineral and oxygen compositions, are obtained through compressive and flexural strength tests, thermal conductivity measurements, scanning electron microscopy with energy dispersive X-ray spectrometry (SEM–EDX), X-ray diffraction (XRD) and X-ray fluorescence (XRF) analysis. In this study, the mechanical, physical and thermal properties and waste utilization as cement supplementary materials are balanced. The shotcrete samples show that a density of 790 kg/m3 had a good thermal performance (thermal conductivity coefficient of 0.174 W/(m·K)) with the sufficient compressive strength of 6.26 MPa.