Metallurgical slag and dust (MSD) from lead and zinc smelting, steel dust and galvanized steel scrap are important secondary sources of zinc and other valuable metals. This paper describes the production feasibility and rationality of a cleaner zinc recovery process using MSD and a hydrometallurgical method. It was found that the addition of CH ₃ COONH ₄ to a NH ₃ –H ₂ O system promotes zinc extraction, and 83.76% of zinc could be dissolved and recovered from the MSD under the following conditions: total ammonia concentration of 5 mol l ⁻¹ , stirring speed of 300 r.p.m., ammonia/ammonium ratio of 1 : 1, solid/liquid ratio of 1 : 5, leaching temperature of 25°C and a leaching time of 60 min. A leaching kinetic study indicates that the leaching process is controlled by the diffusion and interface transfer and that the reaction apparent activation energy is 22.66 kJ mol ⁻¹ . Fourier transform infrared spectroscopy and electrospray ionization mass spectrometry analysis showed that zinc can combine with the carboxylate anion to form Zn complexes such as [Zn ₂ (Ac) ₃ (NH ₃ ) ₂ ] ⁺ . Zn ₂ SiO ₄ , ZnS and ZnFe ₂ O ₄ in NH ₃ –CH ₃ COONH ₄ –H ₂ O system did not disappear according to X-ray diffraction analysis for leaching residue.

As an important secondary zinc resource, large-scale reserves of zinc oxide dust (ZOD) from a wide range of sources is of high comprehensive recycling value. Therefore, an experimental study on ultrasound-enhanced sulfuric acid leaching for zinc extraction from zinc oxide dust was carried out to investigate the effects of various factors such as ultrasonic power, reaction time, sulfuric acid concentration, and liquid–solid ratio on zinc leaching rate. The results show that the zinc leaching rate under ultrasound reached 91.16% at a temperature of 25 °C, ultrasonic power 500 W, sulfuric acid concentration 140 g/L, liquid–solid ratio 5:1, rotating speed 100 r/min, and leaching time 30 min. Compared with the conventional leaching method (leaching rate: 85.36%), the method under ultrasound increased the zinc leaching rate by 5.8%. In a kinetic analysis of the ultrasound-enhanced sulfuric acid leaching of zinc oxide dust, the initial apparent activation energy of the reaction was 6.90 kJ/mol, indicating that the ultrasound-enhanced leaching process was controlled by the mixed solid product layers. Furthermore, the leached residue was characterized by XRD and SEM-EDS, and the results show that, with ultrasonic waves, the encapsulated mineral particles were dissociated, and the dissolution of ZnO was enhanced. Mostly, the zinc in leached residue existed in the forms of ZnFe₂O₄, Zn₂SiO₄, and ZnS.

The discharge and accumulation of coal-based solid waste have caused great harm to the ecological environment recently. Coal-based solid wastes, such as coal gangue and fly ash, are rich in valuable components, such as rare earth elements (REY), silicon dioxide, alkali metal oxides, and transition metal oxides, which can be used to synthesize various functional Si-based porous materials. This article systematically summarizes the physicochemical characteristics and general processing methods of coal gangue and fly ash and reviews the progress in the application of porous materials prepared from these two solid wastes in the fields of energy and environmental protection, including the following: the adsorption treatment of heavy metal ions, ionic dyes, and organic pollutants in wastewater; the adsorption treatment of CO₂, SO₂, NO_x, and volatile organic compounds in waste gas; the energy regeneration of existing resources, such as waste plastics, biomass, H₂, and CO; and the preparation of Li–Si batteries. Combining the composition, structure, and action mechanism of various solid-waste-based porous materials, this article points out their strengths and weaknesses in the above applications. Furthermore, ideas for improvements in the applications, performance improvement methods, and energy consumption reduction processes of typical solid-waste-based porous materials are presented in this article. These works will deepen our understanding of the application of solid-waste-based porous materials in wastewater treatment, waste gas treatment, energy regeneration, and other aspects, as well as providing assistance for the integration of new technologies into solid-waste-based porous material preparation industries, and providing new ideas for reducing and reusing typical Chinese solid waste resources.

Given the shortage of zinc resource, the low utilisation efficiency of secondary zinc resource, and the crucial problem that the synchronous dissolution of zinc from different mineral phases, an activation pretreatment method merged with calcium activation and microwave heating approach was proposed to enhance the zinc leaching from complex encapsulated zinc-containing metallurgical residues (ZMR). Results indicated that under the optimal pretreatment conditions, including microwave activation temperature of 400 °C, CaO addition of 25% and activation time of 20 min, the zinc leaching rate reached 91.67%, which was 3.9% higher than that by conventional roasting pretreatment. Meanwhile, microwave heating presents excellent treatment effects, manifested by the zinc leaching rates, all exceeding that of conventional roasting under the same conditions, while the process temperature is decreased by 200 °C. In addition, XRD and SEM-EDS analysis denoted that microwave calcification pretreatment can effectively promote the transformation of the refractory zinc minerals like Zn₂SiO₄ and ZnFe₂O₄ into the easily leachable zinc oxides. The distinctive selective heating characteristics of microwave heating strengthened the dissociation of mineral inclusion, and the generated cracks increased the interfacial reaction area and further enhancing the leaching reaction of zinc from ZMR.