The effect of reducing particle size on physical properties, the methane yield and energy flow were investigated through the biochemical methane potential (BMP) experiment of aerobic-anaerobic digestion (AAD) of rice straw (RS). The whole straw was crushed through four sieves of different aperture sizes (1, 3, 5, and 7 mm) to obtain the actual and non-uniform particle size distribution (PSD). The results indicated that the actual particle sizes were normally or logarithmic normally distributed. Reducing particle size could significantly promote the aerobic hydrolysis and acidification process, increase the content of volatile fatty acids (VFAs) from 4408.78 to 6225.15 mg/L and the degradation of volatile solids (VS) from 40.56% to 50.49%. The results of path analysis suggested that particle size reduction played an important role in improving lignocellulosic degradability, which was the main factor affecting methane production with the comprehensive decision of 0.4616. The maximum methane production obtained at 1 mm sieve size was 176.47 mLCH₄g⁻¹ VS. The phyla of Firmicutes (61.5%), Proteobacteria (9.3%), Chloroflexi (8.3%), Bacteroidetes (4.1%), Cyanobacteria/Chloroplast (4.6%) were mainly responsible for VFAs production and lignocellulose degradation. However, the net negative energy balance was observed at the 1 mm sieve size due to the increased energy input. Therefore, the optimum sieve size for AAD was 3 mm.

Achieving carbon neutrality and alleviating the rural energy predicament are crucial aspects in rural areas, particularly in the severe cold regions of northeast China. Pellets serve as clean, renewable energy sources and are ideal alternative fuels. This study investigated the influencing factors and effects of mixed raw materials in ultrasonic vibration-assisted pelleting (UV-A pelleting). Rice straw and corn stover were mixed to produce pellets, and a central composite rotatable design (CCRD) was conducted to analyze the variables and their interactions on pellet density and durability. Mathematical regression models for pellet density and durability were established and then validated through ANOVA analysis. The results showed that all variables significantly affected the density and durability of pellets. The mixing ratio had a greater impact on pellet durability compared to density due to differences in ingredients. The optimal combination of process parameters included a mixing ratio of 25%, molding pressure of 4 MPa, pelleting time of 37 s, and ultrasonic power output at 200 W, resulting in a pellet density of 1301.18 kg/m³ with a durability reaching 94.26%. The desirability value (0.997) under these optimal conditions confirmed the validity of the models; further experiments also verified their effectiveness. The combustion of the optimized pellet was analyzed using thermogravimetric (TG) and derivative thermogravimetric (DTG) analysis in an air atmosphere. Four combustion stages and ignition temperature were provided.

To address the challenges of low density, loose structure, high utilization costs, and inadequate molding effects of corn straw char under ambient temperature and pressure conditions, this study investigated the utilization of waste soybean powder (WSP) as a binder to produce biochar pellets via ultrasonic-assisted processing. A single-factor experiment was initially conducted to assess the effects of key variables. Subsequently, a Central Composite Rotatable Design (CCRD) was employed to evaluate the individual and interactive effects of these variables, in which pellet density and durability served as response indicators. Regression models for both responses were developed and validated using analysis of variance (ANOVA). The results indicated that, at a 0.05 significance level, the mixing ratio of corn straw char to WSP and molding pressure had highly significant effects on pellet density, while pelleting time had a significant effect and ultrasonic power had no significant influence. All four factors significantly affected pellet durability, and their interactions were further analyzed. The optimal conditions were a mixing ratio of 45%, pelleting time of 33 s, an ultrasonic power of 150 W, and a molding pressure of 5 MPa, yielding pellets with a density of 1140.41 kg/m³ and a durability of 98.54%. These results demonstrate that WSP is an effective binder for the ultrasonic-assisted fabrication of biochar pellets.

The accumulation of copper (Cu) and zinc (Zn) from piglet feed, coupled with inadequate compost maturation, hinders the safe land application of pig manure (PM). This study employed self-organizing maps (SOMs) integrated with three-dimensional excitation–emission matrix fluorescence spectroscopy (3D-EEM) and parallel factor analysis (PARAFAC) to evaluate PM compost maturity and Cu/Zn passivation under different biochar (BC) dosages (0%, 8%, 10%, and 12%). The results revealed that SOM clustering effectively distinguished composting phases and organic matter transformation trends, while network analysis identified key microbial modules (M5, M6) linked to Cu/Zn passivation. Moreover, 12% BC accelerated compost maturation, maximizing humic content (C1: anthropogenic; C4: terrestrial) by increasing Luteimonas abundance (241.98%) and reducing Terrisporobacter (92%). It also achieved the highest Cu (36.36%) and Zn (32.34%) passivation. Although 10% BC promoted C4 synthesis but inhibited C1 formation, it ultimately reached a similar maturity level to 12% BC. Additionally, 10% BC demonstrated comparable Cu (34.85%) and Zn (27.89%) passivation, making it a more cost-effective alternative. These findings highlight SOM as a robust tool for compost evaluation, optimizing BC application and improving composting efficiency.

Semi-dry anaerobic co-digestion represents a promising strategy for efficient resource utilization of diverse agricultural wastes; however, its operational performance under mesophilic conditions and the underlying microbial mechanisms remain insufficiently understood. In this study, a 35-day semi-dry anaerobic co-digestion experiment was conducted using corn stover, wheat straw, cattle manure, and chicken manure as co-substrates, under 12% total solids and 37 °C, to elucidate biogas product dynamics and microbial community succession. The methane production exhibited a distinct biphasic pattern, marked by an initial decline, a prolonged lag phase, and a single, sharp peak that culminated between days 21 and 23. The peak methanogenic potential estimated using the modified Gompertz model reached 137 mL·g ^-1 VS, indicating incomplete substrate degradation within 35 days. Acetic acid, total volatile fatty acids, and chemical oxygen demand all reached their maximum values on day 15, reflecting intensive hydrolysis and acidogenesis during the first 15 days. In contrast, the lowest pH value was observed on day 15, while ammonia nitrogen concentration fluctuates between 3.5 and 4.0 mg/L. Microbial diversity analysis showed higher bacterial diversity on day 20, and increased archaeal diversity on day 30. The dominant bacterial phyla included Firmicutes, Bacteroidota, Proteobacteria, Actinobacteriota and Fusobacteriota with Caldicoprobacter , Fastidiosipila , Tissierella , and Alkaliphilus identified as the most abundant genera, playing key roles in organic matter degradation and acetate metabolism. Among archaea, Crenarchaeota was the predominant phylum, followed by Euryarchaeota and Korarchaeota. In summary, the semi-dry co-digestion system of the four agricultural wastes was characterized by the dominance of hydrogenotrophic methanogens ( Methanobrevibacter ) coupled with the syntrophic acetate oxidation pathway under conditions of high ammonia nitrogen. These findings provide mechanistic insights into microbial regulation of semi-dry multi-substrate anaerobic digestion and support its potential application in agricultural waste management.