This paper summarises the regulation mechanism of the traditional and emerging surface strengthening treatments – mechanical shot peening (SP) and laser shock processing (LSP) treatment, respectively – on the fretting fatigue behaviour of the tenon joint materials of aero-engine cold-end parts, as surface strengthening treatment contributes to the improvement of service performance. From the point of view of the actual service environment of turbine components, this paper also expounds on the key problems faced by surface strengthening treatments in improving the mechanical properties of joint materials for aero-engine hot-end components. The application of LSP in the fretting fatigue life extension of turbine joint materials has strong feasibility and development prospects.
The stress effect generated by a high-energy short-pulse laser is utilized to achieve performance enhancement or precise shaping of metal material components in laser shock technology. A method of marking metal materials using laser shock technology is introduced in this paper. The physical principle is the effect of thickness of absorbing layers on the intensity of a laser-induced shockwave, which results in forming the mark with a certain shape using local surface plastic deformation. The marking method based on the principle of laser shock overcomes the deficiency of traditional marking methods that causes serious damage to the surface of the metal material and leads to a decrease in service performance. Laser shock marking(LSM) allows the surface of the metal material to form a predetermined mark, which also improves the service performance accordingly.
The effect of volume energy density and deposition energy density on the roughness, porosity, density and hardness of laser beam powder bed fusion (LBPBF) GTD222 Ni-based superalloy was systematically studied. The results showed that the roughness and porosity of the alloy decreased with the increase of the two laser energy densities, while the density and hardness increased. When the volume energy density and the deposition energy density exceeded a threshold value, the density and hardness reached the maximum value and almost remained constant. The volume energy density could be used to estimate the laser conditions for obtaining high-density LBPBF GTD222 alloy more accurately than the deposition energy density. The process parameters for the transformation of the alloy from porous to dense were determined based on the volume energy density. This study provides guidance for the optimization of the process parameters of LBPBF GTD222 alloy.