The control effect of micro-vortex generators (VGs) on the instability of attached cavitation was investigated in a series of experiments. The micro-VGs, located at the leading edge of a NACA0015 hydrofoil, were used to alter the near-wall flow and control the attached cavitation dynamics. The effect of the nondimensional height of micro-VGs on the nondimensional cavity length was quantitatively evaluated by regression equations through response surface methodology. The micro-VGs increased the nondimensional cavity length. The counter-rotating streamwise vortices induced by micro-VGs had a rectifying effect on the near-wall flow and withstood the flow disturbance in the spanwise direction. Additionally, the micro-VGs partially suppressed Rayleigh–Taylor instability and Kelvin–Helmholtz instability arising from reverse flow underneath the cavity. Under a partial cavity oscillation (PCO) condition, the growth of sheet cavitation was highly two-dimensional in the spanwise direction, and the cloud cavity shedding had a strict periodicity with a smaller Strouhal number (St) than for the smooth hydrofoil. The shedding cloud cavity was captured in a single spanwise vortex core, which was advected toward the trailing edge of the hydrofoil. The transition from PCO to transitional cavity oscillation (TCO) occurred when the cavity length was larger than 0.8 of chord length. Under the TCO condition, the concave cavity closure line of sheet cavitation on the hydrofoil showed perfect symmetry and the St was nearly constant. As a result of our investigation, the micro-VGs have high potential to manipulate and control the attached cavitation dynamics.

Computational fluid dynamics were used to study the three-dimensional unsteady incompressible viscous flows in a centrifugal pump during rapid starting period (≈0.12 s). The rotational speed variation of the field around the impeller was realized by a dynamic slip region method, which combines the dynamic mesh method with nonconformal grid boundaries. In order to avoid introducing errors brought by the externally specified unsteady inlet and outlet boundary conditions, a physical model composed of a pipe system and pump was developed for numerical self-coupling computation. The proposed method makes the computation processes more close to the real conditions. Relations between the instantaneous flow evolutions and the corresponding transient flow-rate, head, efficiency and power were analyzed. Relative velocity comparisons between the transient and the corresponding quasisteady results were discussed. Observations of the formations and evolutions of the primary vortices filled between the startup blades illustrate the features of the transient internal flow. The computational transient performances qualitatively agree with published data, indicating that the present method is capable of solving unsteady flow in a centrifugal pump under transient operations.

In this study, we investigate the effects of micro vortex generators (VGs) installed close to the leading edge of a quasi-two-dimensional NACA0015 hydrofoil under cavitating and non-cavitating conditions. Our aim is to improve physical insight into interaction mechanisms of the boundary layer with the formation and stability of partial cavities. Under non-cavitating conditions, the proposed micro VGs effectively suppress laminar separation. However, under cavitating conditions, even very small micro VGs within the boundary layer promote the formation of counter-rotating cavitating vortices. In comparison with the smooth hydrofoil surface (without micro VGs), the cavitation onset is shifted toward the leading edge. Additionally, classical “fingering structures” and Tollmien–Schlichting waves are no longer present. Since the onset of the cavity does no longer appear at (or close to) the laminar separation line, a novel onset mechanism is observed experimentally. The mechanism consists of stable vortex cavitation, followed by vortex break-down into bubbly structures that are finally accumulated into an attached cavity region. By reduction in the height of the micro VGs, a delayed vortex break-down is found, leading to an increase in the length of the cavitating vortex pattern. This allows for enhanced control on the cavity dynamics, especially with respect to the penetration depth of the re-entrant jet. As a result of our investigation, we conclude that well suited micro VGs show a high potential to manipulate and control cavity dynamics.

To investigate the stream-wise distribution of skin-friction drag reduction on a flat plate with bubble injection, both experiments and simulations of bubble drag reduction (BDR) have been conducted in this paper. Drag reductions at various flow speeds and air injection rates have been tested in cavitation tunnel experiments. Visualization of bubble flow pattern is implemented synchronously. The computational fluid dynamics (CFD) method, in the framework of Eulerian-Eulerian two fluid modeling, coupled with population balance model (PBM) is used to simulate the bubbly flow along the flat plate. A wide range of bubble sizes considering bubble breakup and coalescence is modeled based on experimental bubble distribution images. Drag and lift forces are fully modeled based on applicable closure models. Both predicted drag reductions and bubble distributions are in reasonable concordance with experimental results. Stream-wise distribution of BDR is revealed based on CFD-PBM numerical results. In particular, four distinct regions with different BDR characteristics are first identified and discussed in this study. Thresholds between regions are extracted and discussed. And it is highly necessary to fully understand the stream-wise distribution of BDR in order to establish a universal scaling law. Moreover, mechanism of stream-wise distribution of BDR is analysed based on the near-wall flow parameters. The local drag reduction is a direct result of near-wall max void fraction. And the near-wall velocity gradient modified by the presence of bubbles is considered as another important factor for bubble drag reduction.

In applications where demand on a water supply system changes frequently and widely, the operating conditions of pumps always deviate from the design conditions, and this error leads to poor efficiency and reliability. For energy saving and longer service life, a parallel pump system was supplied, with the valves and rotational speed controls approximating the system’s operating conditions closer to the designed conditions for different consumer loads. The developed optimization model employs a genetic algorithm (GA) aiming at the pumps’ maximum efficiency. A theoretical solution based on the Lagrange multiples method was proved. Experiments on two identical pumps were carried out. The presented model gives optimal input data for the pumps’ rotational speed and valve positions. The results show that control valves are especially helpful for improvement of a single pump’s efficiency and reliability. However, in the system of parallel pumps, throttling losses in the valves caused a significant decline in system efficiency. Therefore, the developed optimization model provides balance between efficiency and reliability by offering the suitable operating mode.