This paper presents the development of a bioinspired multifunctional flexible optical sensor (BioMFOS) as an ultrasensitive tool for force (intensity and location) and orientation sensing. The sensor structure is bioinspired in orb webs, which are multifunctional devices for prey capturing and vibration transmission. The multifunctional feature of the structure is achieved by using transparent resins that present both mechanical and optical properties for structural integrity and strain/deflection transmission as well as the optical signal transmission properties with core/cladding configuration of a waveguide. In this case, photocurable and polydimethylsiloxane (PDMS) resins are used for the core and cladding, respectively. The optical transmission, tensile tests, and dynamic mechanical analysis are performed in the resins and show the possibility of light transmission at the visible wavelength range in conjunction with high flexibility and a dynamic range up to 150 Hz, suitable for wearable applications. The BioMFOS has small dimensions (around 2 cm) and lightweight (0.8 g), making it suitable for wearable application and clothing integration. Characterization tests are performed in the structure by means of applying forces at different locations of the structure. The results show an ultra-high sensitivity and resolution, where forces in the μN range can be detected and the location of the applied force can also be detected with a sub-millimeter spatial resolution. Then, the BioMFOS is tested on the orientation detection in 3D plane, where a correlation coefficient higher than 0.9 is obtained when compared with a gold-standard inertial measurement unit (IMU). Furthermore, the device also shows its capabilities on the movement analysis and classification in two protocols: finger position detection (with the BioMFOS positioned on the top of the hand) and trunk orientation assessment (with the sensor integrated on the clothing). In both cases, the sensor is able of classifying the movement, especially when analyzed in conjunction with preprocessing and clustering techniques. As another wearable application, the respiratory rate is successfully estimated with the BioMFOS integrated into the clothing. Thus, the proposed multifunctional device opens new avenues for novel bioinspired photonic devices and can be used in many applications of biomedical, biomechanics, and micro/nanotechnology.

This paper proposes an optical fiber sensor system based on the strain rosette strategy to monitor the stress-strain state on the surface of a robotic manipulator tool. Three Fiber Bragg Grating (FBG) sensors are positioned according to a deformation rosette configuration within a slot in two 3D printed claws. The equations based on elasticity theory to obtain the stress-strain state from the sensors data are developed and a methodology using an auxiliary temperature sensor to prevent cross-sensitivity and to avoid measurement errors is proposed. The characterization tests show a highly linear behavior in terms of sensitivity to strain (R ² = 0.996 for the linear regression of the means) and to temperature variation (lower R ² between FBGs equal to 0.9868). From the compression tests, it is possible to conclude that the dynamic range of the sensors is adequate to the load capacity of the claws. Grip tests with different objects were performed on the manipulator to verify the system’s feasibility in real-time applications. Finally, from the data processing of the experiments on the robot, it is possible to apply failure criteria and shows that the grip structure is not at risk during the tests.

We demonstrate of an off-centered tilted fiber Bragg grating (FBG) inscribed in cyclic transparent optical polymer (CYTOP) fiber as a curvature sensor. The gratings were inscribed using a femtosecond (fs) laser with the direct write, plane-by-plane method due to its high flexibility and suitability for customization, particularly for the development of a single-peak spectrum in multimode CYTOP fiber. The grating is applied to curvature sensing, where the spectral features, namely the wavelength shift and reflected optical power, are analyzed with respect to the curvature angle on the optical fiber. The off-center and tilted FBG response as a function of the angle is compared with a centered and uniform FBG inscribed in CYTOP fiber using the same inscription method and laser parameters. Results show a significant improvement for the off-center grating when the wavelength shift information is considered and lower optical power sensitivity as a function of the angle with respect to the centered FBG. In addition, the temperature sensitivity differences of the two gratings, enables the development of temperature-insensitive angle sensor using a single off-center tilted FBG.

This paper presented the force and displacement analyses of a diaphragm-embedded fiber Bragg grating (FBG) sensor. In the first step, a numerical analysis (via finite element method) was performed considering linear elastic materials, where there is a linear variation on the strain in the optical fiber for both displacement and force (or pressure). In the second step, the experimental analysis was performed using two approaches: (i) controlling the displacement applied in the diaphragm-embedded FBG (while the force is also measured). (ii) Controlling the force applied in the sensor (also with the measurement of the displacement). Results showed reflected optical power variations and wavelength shift following the application of displacement and force. The sensitivities of both wavelength shift and optical power were different (and non-proportional) when displacement and force were compared. However, a higher correlation, determination coefficient (R²) of 0.998, was obtained in the analysis of the wavelength shift as a function of the displacement, which indicated that the strain transmission in the optical fiber is directly related to the strain in the diaphragm, whereas the force has an indirect relation with the strain and depends on the material features. Then, the possibility of simultaneous estimation of force and displacement was investigated, where the linear relation of both parameters (displacement and force) with the wavelength shift and the optical power were obtained in a limited range of displacement and force. In this range, root mean squared errors of 0.37 N and 0.05 mm were obtained for force and displacement, respectively. In addition, the force variation with a step displacement input also shows the possibility of using the proposed FBG device for the characterization of the materials’ viscoelastic features such as phase delay, creep, and stress relaxation, which can be employed for in situ characterization of different viscoelastic materials.

Shape reconstruction is growing as an important real-time monitoring strategy for applications that require rigorous control. Polymer optical fiber sensors (POF) have mechanical properties that allow the measurement of large curvatures, making them appropriate for shape sensing. They are also lightweight, compact and chemically stable, meaning they are easy to install and safer in risky environments. This paper presents a sensor system to detect angles in multiple planes using a POF-intensity-variation-based sensor and a procedure to detect the angular position in different planes. Simulations are performed to demonstrate the correlation between the sensor’s mechanical bending response and their optical response. Cyclic flexion experiments are performed at three test frequencies to obtain the sensitivities and the calibration curves of the sensor at different angular positions of the lateral section. A Fast Fourier Transform (FFT) analysis is tested as a method to estimate angular velocities using POF sensors. The experimental results show that the prototype had high repeatability since its sensitivity was similar using different test frequencies at the same lateral section position. The proposed approach proved itself feasible considering that all linear calibration curves presented a coefficient of determination ($R^2$) higher than 0.9.