Thermally stratified compression ignition is a new advanced, low-temperature combustion mode that aims to control the heat release process in a lean, premixed, compression ignition combustion mode by controlling the level of thermal stratification in the cylinder. Specifically, this work uses a mixture of 80% ethanol and 20% water by mass, referred to as “wet ethanol” herein, to increase thermal stratification via evaporative cooling of areas targeted by an injection event during the compression stroke. The experiments conducted aim to both fundamentally understand the effect that a late cycle injection of wet ethanol has on the heat release process, and to use that effect to explore the high-load limit of thermally stratified compression ignition with wet ethanol. At an equivalence ratio of 0.5, injecting just 8% of the fuel during the compression stroke was shown to reduce the peak heat release rate by a factor of 2, subsequently avoiding excessive pressure rise rates. Under pure homogeneous charge compression ignition using wet ethanol as the fuel, the load range was found to be 2.5–3.9 bar gross indicated mean effective pressure. Using a split injection of wet ethanol, the high-load limit was extended to 7.0 bar gross indicated mean effective pressure under naturally aspirated conditions. Finally, intake boost was used to achieve high-load operation with low NO_x (oxides of nitrogen (NO or NO₂)) emissions and was shown to further increase the high-load limit to 7.6 bar gross indicated mean effective pressure at an intake pressure of 1.43 bar. These results show the ability of a split injection of wet ethanol to successfully control the heat release process and expand the operable load range in low-temperature combustion.

This article investigates the effects of various primary reference fuel (PRF) blends, compression ratios, and intake temperatures on the thermodynamics and performance of homogeneous charge compression ignition (HCCI) combustion in a Cooperative Fuels Research (CFR) engine. Combustion phasing was kept constant at a CA50 phasing of 5° after top dead center (aTDC) and the equivalence ratio was kept constant at 0.3. Meanwhile, the compression ratio varied from 8:1 to 15:1 as the PRF blends ranged from pure n-heptane to nearly pure isooctane. The intake temperature was used to match CA50 phasing. In addition to the experimental results, a GT-Power model was constructed to simulate the experimental engine and the model was validated against the experimental data. The GT-Power model and simulation results were used to help analyze the energy flows and thermodynamic conditions tested in the experiment. The results indicate that an increase of compression ratio causes higher thermal efficiency and fuel conversion efficiency; however, at the same compression ratio, an increase in PRF number results in lower efficiency due to the required increase in intake temperature and the associated decrease in charge density. While the efficiency does increase with compression ratio, the results show that the effect of increased expansion work is partially offset by higher heat transfer losses and lower ratios of specific heats at higher compression ratios. The results indicate that the maximum pressure rise rate (MPRR) in HCCI significantly increases with compression ratio. Combustion efficiency shows a strong trend with peak temperature regardless of the PRF number or compression ratio, indicating that the CO-to-CO₂ conversion is independent of the parent fuel chemistry in the case of the PRFs, whereas the unburned hydrocarbon emissions showed the opposite trend, depending mostly on the parent fuel’s autoignition tendency.