The increase of the thrust/weight ratio of aircraft engines is extremely restricted by different 3-D flow loss mechanisms. One of them is the corner separation that can form at the junction between a blade suction side and a hub or shroud. In this paper, in order to further investigate the turbulent characteristics of corner separation, large-eddy simulation (LES) is conducted on a compressor cascade configuration using NACA65 blade profiles (chord based Reynolds number: 3.82 × 105), in comparison with the previous obtained experimental data. Using the shear-improved Smagorinsky model as subgrid-scale model, the LES gives a good description of the mean aerodynamics of the corner separation, especially for the blade surface static pressure coefficient and the total pressure losses. The turbulent dynamics is then analyzed in detail, in consideration of the turbulent structures, the one-point velocity spectra, and the turbulence anisotropy. Within the recirculation region, the energy appears to concentrate around the largest turbulent eddies, with fairly isotropic characteristics. Concerning the dynamics, an aperiodic shedding of hairpin vortices seems to induce an unsteadiness of the separation envelope.
27 September 2016 in Journal of Engineering for Gas Turbines and Power
While turbine rim sealing flows are an important aspect of turbomachinery design, affecting turbine aerodynamic performance and turbine disk temperatures, the present understanding and predictive capability for such flows is limited. The aim of the present study is to clarify the flow physics involved in rim sealing flows and to provide high-quality experimental data for use in evaluation of computational fluid dynamics (CFD) models. The seal considered is similar to a chute seal previously investigated by other workers, and the study focuses on the inherent unsteadiness of rim seal flows, rather than unsteadiness imposed by the rotating blades. Unsteady pressure measurements from radially and circumferentially distributed transducers are presented for flow in a rotor–stator disk cavity and the rim seal without imposed external flow. The test matrix covered ranges in rotational Reynolds number, , and nondimensional flow rate, , of 2.2–3.0 × 106 and 0–3.5 × 103, respectively. Distinct frequencies are identified in the cavity flow, and detailed analysis of the pressure data associates these with large-scale flow structures rotating about the axis. This confirms the occurrence of such structures as predicted in previously published CFD studies and provides new data for detailed assessment of CFD models.
20 June 2018 in Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
This paper presents a review of research on turbine rim sealing with emphasis placed on the underlying flow physics and modelling capability. Rim seal flows play a crucial role in controlling engine disc temperatures but represent a loss from the main engine power cycle and are associated with spoiling losses in the turbine. Elementary models that rely on empirical validation and are currently used in design do not account for some of the known flow mechanisms, and prediction of sealing performance with computational fluid dynamics has proved challenging. Computational fluid dynamics and experimental studies have indicated important unsteady flow effects that explain some of the differences identified in comparing predicted and measure sealing effectiveness. This review reveals some consistency of investigations across a range of configurations, with inertial waves in the rotating flow apparently interacting with other flow mechanisms which include vane, blade and seal flow interactions; disc pumping and cavity flows; shear layer and other instabilities; and turbulent mixing.
Rotating fluids are well-known to be susceptible to waves. This has received much attention from the geophysics, oceanographic and atmospheric research communities. Inertial waves, which are driven by restoring forces, for example, the Coriolis force, have been detected in the research fields mentioned above. This paper investigates inertial waves in turbine rim seal flows in turbomachinery. These are associated with the large-scale unsteady flow structures having distinct frequencies, unrelated to the main annulus blading, identified in many experimental and numerical studies. These unsteady flow structures have been shown in some cases to reduce sealing effectiveness and are difficult to predict with conventional steady Reynolds-averaged Navier-Stokes (RANS) approaches. Improved understanding of the underlying flow mechanisms and how these could be controlled is needed to improve the efficiency and stability of gas turbines. This study presents large-eddy simulations for three rim seal configurations—chute, axial, and radial rim seals—representative of those used in gas turbines. Evidence of inertial waves is shown in the axial and chute seals, with characteristic wave frequencies limited within the threshold for inertial waves given by classic linear theory (i.e., ) and instantaneous flow fields showing helical characteristics. The radial seal, which limits the radial fluid motion with the seal geometry, restricts the Coriolis force and suppresses the inertial wave.
1 April 2018 in International Journal of Heat and Fluid Flow