While turbine rim sealing flows are an important aspect of turbomachinery design, affecting turbine aerodynamic performance and turbine disk temperatures, the present understanding and predictive capability for such flows is limited. The aim of the present study is to clarify the flow physics involved in rim sealing flows and to provide high-quality experimental data for use in evaluation of computational fluid dynamics (CFD) models. The seal considered is similar to a chute seal previously investigated by other workers, and the study focuses on the inherent unsteadiness of rim seal flows, rather than unsteadiness imposed by the rotating blades. Unsteady pressure measurements from radially and circumferentially distributed transducers are presented for flow in a rotor–stator disk cavity and the rim seal without imposed external flow. The test matrix covered ranges in rotational Reynolds number, $Re∅$, and nondimensional flow rate, $Cw$, of 2.2–3.0 × 10⁶ and 0–3.5 × 10³, respectively. Distinct frequencies are identified in the cavity flow, and detailed analysis of the pressure data associates these with large-scale flow structures rotating about the axis. This confirms the occurrence of such structures as predicted in previously published CFD studies and provides new data for detailed assessment of CFD models.

This paper presents wall-modeled large-eddy simulations (WMLES) of a chute-type turbine rim seal. Configurations with an axisymmetric annulus flow and with nozzle guide vanes fitted (but without rotor blades) are considered. The passive scalar concentration solution and WMLES are validated against available data in the literature for uniform convection and a rotor–stator cavity flow. The WMLES approach is shown to be effective, giving significant improvements over an eddy viscosity turbulence model, in prediction of rim seal effectiveness compared to research rig measurements. WMLES requires considerably less computational time than wall-resolved LES, and has the potential for extension to engine conditions. All WMLES solutions show rotating inertial waves in the chute seal. Good agreement between WMLES and measurements for sealing effectiveness in the configuration without vanes is found. For cases with vanes fitted, the WMLES simulation shows less ingestion than the measurements, and possible reasons are discussed.

This experimental study considered the performance of a chute rim seal downstream of turbine nozzle guide vanes (but without rotor blades). The experimental setup reproduced rotationally-driven ingestion without vanes and conditions of pressure-driven ingestion with vanes. The maximum rotor speed was 9000 rpm corresponding to a rotational Reynolds number of 3.3 × 10⁶ with a flow coefficient of 0.45. Measurements of mean pressures in the annulus and the disk rim cavity as well as values of sealing effectiveness deduced from gas concentration data are presented. At high values of flow coefficient (low rotational speeds), the circumferential pressure variation generated by the vanes drove relatively high levels of ingestion into the disk rim cavity. For a given purge flow rate, increasing the disk rotational speed led to a reduction in ingestion, shown by higher values of sealing effectiveness, despite the presence of upstream vanes. At $Uax/(Ωb)=0.45$⁠, the sealing effectiveness approached that associated with purely rotationally-driven ingestion. A map of sealing effectiveness against non-dimensional purge flow summarizes the results and illustrates the combined rotational and pressure-driven effects on the ingestion mechanism. The results imply that flow coefficient is a relevant parameter in rim sealing and that rotational effects are important in many applications, especially turbines with low flow coefficient.

This article presents an experimental and computational study of the efficiency of an unshrouded transonic turbine. This research formed part of the EU Turbine Aero-Thermal External Flows II programme. The experiments were performed in the Oxford Turbine Research Facility (previously the Turbine Test Facility at QinetiQ, Farnborough). This facility is an engine scale, short duration, rotating transonic facility, in which M, Re, , and are matched to engine conditions. For these experiments, the MT1 turbine stage was installed. Historically, turbine efficiency measurements are conducted in steady state adiabatic facilities. However, short-duration facilities allow simultaneous aerodynamic and heat transfer measurements with a significant reduction in cost. An efficiency measurement system was developed for this investigation, and this is briefly described. The system allows efficiency to be evaluated to bias and precision errors of approximately ±1.45 per cent and ±0.16 per cent, respectively, to 95 per cent confidence. The results of accurate area surveys of the turbine inlet and exit flows are presented and discussed. At the turbine exit, data were taken at two traverse planes, approximately 0.5 and 4.5 rotor axial chords downstream of the rotor. The turbine efficiency was experimentally evaluated based on the data at both planes, using a number of mixing models, which are discussed and compared. The experimental result of turbine efficiency is also compared to that estimated from a mean-line prediction. Full-stage steady and unsteady computational fluid dynamics of the experiment using the Rolls-Royce HYDRA code was conducted and is also presented. The predicted and measured rotor exit flow-fields are compared at both downstream traverse planes.

A chute rim seal cavity has been instrumented with time-resolved and time-averaged pressure transducers as well as a gas concentration measurement system at the Oxford Rotor Facility. The unsteady pressure transducers were unevenly distributed along the circumference generating 15 combinations of angular spacing to conduct a phase analysis. The test operating conditions were modified through different configurations of mainstream flow, a range of rotational speeds and several rates of purge flow to obtain test data in the regimes of rotationally-driven, pressure-driven, and combined ingestion. The rotating unsteady flow structures within the rim seal cavity were studied through a combination of phase analysis of dynamic pressure signals and inspection of the frequency domain. The introduction of mainstream flow (axial and swirled) increased the overall unsteadiness exciting an additional band of lower frequencies. The phase analysis revealed these were associated with acoustic waves, providing the first experimental evidence of the presence and coexistence of inertial and acoustic waves in the rim seal cavity. The interaction of the inertial and acoustic waves strongly depends on the operating conditions, and may be linked to changes in sealing effectiveness.