The cutting of high hardness composite materials such as sintered carbides based on the cobalt is a challenge from a technological point of view. The paper presents the influence of cutting data (v _c, f, a _p) and cobalt content in a work piece (10, 15, and 25 wt%) on the turning process of WC-Co with polycrystalline diamond (PCD) tool. This study focuses on the main component of cutting force F _c and surface roughness, described by the roughness parameter Ra. The research plan, based on the Taguchi method, and variance analysis ANOVA were applied. Two types of experimental model, which describes turning process of sintered carbides based on the power function for three variables and polynomial functions as a modified method of the response surface methodology (RSM), were also presented.

This paper presents the characteristic of 316L steel turning obtained by 3D printing. The analysis of the influence of turning data on the components of the total cutting force, surface roughness and the maximum temperature values in the cutting zone are presented. The form of chips obtained in the machining process was also analyzed. Statistical analysis of the test results was developed using the Taguchi method.

In the machining of difficult-to-cut alloys, such as titanium-based alloys, the delivery of a cutting fluid with high pressure can increase machining efficiency and improve process stability through more efficient chip breaking and removing. Proper selection of machining conditions can increase the productivity of the process while minimizing production costs. To present the influence of cutting fluid pressure and chip breaker geometry on the chip breaking process for various chip cross-sections Grade 5 ELI titanium alloy turning tests were carried out using carbide tools, H13A grade, with a -SF chip breaker geometry under the cutting fluid pressure of 70 bar. Measurements of the total cutting force components for different cutting speeds, feeds, and cutting depth in finishing turning were carried out. The analysis of the obtained chips forms and the application area of the chip breaker have been presented. It was proved that for small depth of cut (leading to small chip cross-section) the cutting fluid pressure is the main cause of the chip breakage, since the insert chip breaker does not work. On the other hand, for bigger depths of cut where the chip breaker goes in action, the cutting fluid pressure only supports this process. For medium values of depths of cut the strength of chip is high enough so that the pressure of the cutting fluid cannot cause chip breaking. A chip groove is not filled completely so the chip breaker cannot play its role.

This article presents investigations related to the turning of stainless steel as a representative of difficult-to-cut materials and the effectiveness of selected chip breakers working in the local machining environment. Martensitic steel AISI 416 was used to test two commercially available types of chip breaker. The efficiency of a chip breaker working in the range of cutting conditions recommended (by the tool manufacturers) was the aim of the turning tests. As a result of the investigations an algorithm of cutting condition selection, combining both the cutting tests and the simulation procedure for the efficiency of the chip breaker was created. The vision system, equipped with a high-speed camera was used for chip form estimation. Simultaneously, the cutting force components were measured to check if the simulation calculation was correct. The FEM simulation was applied to estimate the manner in which the chip groove was filled. The article presents certain recommendations for cutting condition correction in the local machining environment for the purpose of achieving an acceptable chip form.