Marcin Madej

Prof. Dr. Marcin Madej

orcid

Research Focus & Metrics

Academic Career Length

20Years (2007-Present)

(Calculated once Scilit publication data is synced: current year − year of first publication + 1)

Representative Publications

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13 August 2024 in The International Journal of Advanced Manufacturing Technology
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Beata Leszczyńska-MadejBeata Leszczyńska-Madej
Beata Leszczyńska-Madej
MMMarcin Madej
Marcin Madej
AWAnna Wąsik
Anna Wąsik
AWAleksandra Węglowska
Aleksandra Węglowska
In this study, the environmentally friendly friction stir processing (FSP) method was utilized to fabricate surface composites employing technical aluminum matrix 1050-H14 and aluminum alloy 6060-T4 reinforced with silicon carbide (SiC) particles. Microstructure analysis, employing light and scanning electron microscopy, in conjunction with comprehensive evaluations of hardness, compressive strength, and tribological properties, was conducted to elucidate significant findings. The results reveal that an augmented number of FSP passes contributes to the homogenization of microstructure, leading to the alteration of SiC particle morphology and fragmentation. Consequently, this phenomenon results in improved mechanical properties, particularly noteworthy in the case of AA6060-T4 alloy matrix composites, and enhanced wear resistance. Both AA1050-SiC and AA6060-SiC composites demonstrate notable increases in compressive strength compared to their unreinforced matrices. Particularly noteworthy is the substantial enhancement in compressive strength observed in the AA6060-SiCp composite, escalating from 249 to 331 MPa (at ε = 0.1) and from 398 to 715 MPa (at ε = 0.2) with an increase in the number of FSP passes. Additionally, FSP’s ability to precisely control process parameters such as tool rotational speed and traverse speed allows for the optimization of mechanical properties and microstructural characteristics tailored to specific application requirements. This study highlights the potential of FSP in fabricating high-performance aluminum matrix composites with superior strength and wear resistance, positioning it as a viable technique for advanced engineering applications. The environmentally friendly nature of FSP, due to its solid-state operation and reduced energy consumption, further underscores its suitability for sustainable manufacturing practices.

1 September 2011 in Archives of Metallurgy and Materials
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BLB. Leszczyńska-Madej
B. Leszczyńska-Madej
MMMarcin Madej
Marcin Madej
The Properties of Babbitt Bushes in Steam Turbine Sliding Bearings: The analysis of the properties of babbitt bushes is presented in this article. Materials intended for examinations were charged from the TK-120 steam turbine of TG-8 turbosystem from the Power Station Stalowa Wola. The specimens were subsequently tested for Brinell hardness, microhardness, bending strength and wear resistance. The wear tests were carried out using the block-on-ring tester. The samples were also investigated by means of both light microscopy (LM) and scanning electron microscopy (SEM).

21 January 2024 in Sustainability
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AWAnna Wąsik
Anna Wąsik
Beata Leszczyńska-MadejBeata Leszczyńska-Madej
Beata Leszczyńska-Madej
MMMarcin Madej
Marcin Madej
The purpose of this work was to consolidate the eco-friendly Al–SiC composites prepared with various weight fractions of ceramic particles (0; 2.5; 5; 10; 15 wt.% SiC) in the energy-saving sintering process under vacuum and in a nitrogen atmosphere at 600 °C. The density of the manufactured composites was determined using Archimedes’ method. The mechanical properties and strength characteristics of the metal–ceramic interface were measured using three-point flexural and uniaxial compression tests, as well as the Brinell hardness measurement. The tribological properties were evaluated by determining the coefficients of friction and weight losses of the tested materials and identifying the tribological wear mechanisms. Advanced microstructural observation methods, such as scanning electron microscopy (SEM) and transmission electron microscopy (TEM), were used to analyze the microstructure of the composites in detail, including the identification of the phase composition using X-ray analysis methods. Low-cost composites with a porosity not exceeding 7% were successfully produced via energy-saving production routes. Simultaneously, owing to the formation of aluminum nitrides during sintering in a nitrogen atmosphere, these composites exhibited mechanical and tribological properties superior to those of materials sintered under vacuum.

1 July 2017 in Materials Characterization
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KWK. Wieczerzak
K. Wieczerzak
MWMaria Wątroba
Maria Wątroba
WBWiktor Bednarczyk
Wiktor Bednarczyk
MMMarcin Madej
Marcin Madej
MMM. Marzec
M. Marzec
PBPiotr Bała
Piotr Bała

1 September 2013 in Archives of Metallurgy and Materials
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Journal Article
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MMMarcin Madej
Marcin Madej

1 December 2016 in Archives of Metallurgy and Materials
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Journal Article
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BLB. Leszczyńska-Madej
B. Leszczyńska-Madej
MMMarcin Madej
Marcin Madej
Details var a2a_config = a2a_config || {}; a2a_config.onclick = 1; a2a_config.locale = "pl"; a2a_config.color_main = "D7E5ED"; a2a_config.color_border = "9D9D9D"; a2a_config.color_link_text = "ffffff"; a2a_config.color_link_text_hover = "ffffff"; a2a_config.color_bg = "d9d9d9"; a2a_config.icon_color = "#4e4e4e"; a2a_config.exclude_services = ["dihitt", "delicious", "whatsapp", "dzone", "sms", "stumpedia", "viber", "yahoo_messenger", "google_plus"]; Details PDF BIBTEX RIS Title The Tribological Properties and the Microstructure Investigations of Tin Babbit with Pb Addition after Heat Treatment Journal title Archives of Metallurgy and Materials Yearbook 2016 Issue No 4 December Authors Leszczyńska-Madej, B. ; Madej, M. Divisions of PAS Nauki Techniczne Publisher Institute of Metallurgy and Materials Science of Polish Academy of Sciences ; Committee of Materials Engineering and Metallurgy of Polish Academy of Sciences Date 2016 Identifier DOI: 10.1515/amm-2016-0300 ; ISSN 1733-3490 Source Archives of Metallurgy and Materials; 2016; No 4 December References Madej (2013), Leszczyńska Madej, kovove Mater, 51, 1. ; Madej (2011), Leszczyńska Madej of Metallurgy and, archives Materials, 805.