Hydroxyapatite coatings need similarly shaped splats as building blocks and then a homogeneous microstructure to unravel the structural and chemical hierarchy for more refined improvements to implant surfaces. Coatings were thermally sprayed with differently sized powders (20–40, 40–63 and 63–80 µm) to produce flattened homogeneous splats. The surface was characterized for splat shape by profilometry and Atomic force microscopy (AFM), crystal size by AFM, crystal orientation by X-ray diffraction (XRD) and structural variations by XRD. Chemical composition was assessed by phase analysis, but variations in chemistry were detected by XRD and Raman spectroscopy. The resulting surface electrical potential was measured by Kelvin probe AFM. Five levels of structural hierarchy were suggested: the coating, the splat, oriented crystals, alternate layers of oxyapatite and hydroxyapatite (HAp) and the suggested anion orientation. Chemical hierarchy was present over a lower range of order for smaller splats. Coatings made from smaller splats exhibited a greater electrical potential, inferred to arise from oxyapatite, and supplemented by ordered OH− ions in a rehydroxylated surface layer. A model has been proposed to show the influence of structural hierarchy on the electrical surface potential. Structural hierarchy is proposed as a means to further refine the properties of implant surfaces.
Surfaces only characterized by a roughness Ra or Sa may have a totally different surface texture and include complex patterns such as grooves, dimples, or a mirror-polish. Here, the bearing ratio is proposed as an additional characterization measure to determine the sliding performance of a steel–ice friction pair. Different steel surfaces were produced by milling, shot blasting, and scratching, followed by texture assessment with a stylus type three-dimensional (3D) profilometer. The bearing ratio and other 3D roughness parameters were determined. Tribology experiments involved a 3 m long inclined plane tribometer and the speed measured at four points during the sliding experiment. Correlation between the steel sliding speed and the bearing ratio was observed under two different regimes: at warmer conditions and at colder conditions. Experiment 1 depicting warmer conditions exhibited a relative humidity of 64%, an air temperature of −2 °C, and an ice temperature of −9 °C. Experiment 2 for colder conditions showed a relative humidity of 78%, an air temperature of 1 °C, and an ice temperature of −4 °C. The sliding speed correlated with the bearing ratio in these two conditions showing −0.91 and −0.96, respectively. A strong correlation between the sliding speed and the bearing ratio shows the value of the bearing ratio as an additional surface characteristic for considering larger surface features.