Presently, most passive safety tests are performed with a precisely specified seat position and carefully seated ATD (anthropomorphic test device) dummies. Facing the development of autonomous vehicles, as well as the need for safety verification during crashes with various seat positions such research is even more urgently needed. Apart from the numerical environment, the existing testing equipment is not validated to perform such an investigation. For example, ATDs are not validated for nonstandard seatback positions, and the most accurate method of such research is volunteer tests. The study presented here was performed on a sled test rig utilizing a 50cc Hybrid III dummy according to a full factorial experiment. In addition, input factors were selected in order to verify a safe test condition for surrogate testing. The measured value was head acceleration, which was used for calculation of a head injury criterion. What was found was an optimal seat angle −117°—at which the head injury criteria had the lowest represented value. Moreover, preliminary body dynamics showed a danger of whiplash occurrence for occupants in a fully-reclined seat.

Fuel catalytic additives have been tested for many years. Herein, their influence on the overall efficiency of combustion engines is investigated, and their pro-ecological impact is assessed. The majority of this research concerns diesel engines. Despite many advantages, to this day, the use of catalytic additives has not become widespread. Wishing to clarify the situation, a research group from the Wroclaw University of Science and Technology decided to investigate this matter, starting with verification tests. This article presents the methodology and results of testing an actual diesel engine, and evaluates the effects of the use of a fuel catalytic additive. The focus was on the analysis of fuel consumption and exhaust gas emissions from a Doosan MD196TI engine. The tested additive was a commercial fuel performance catalyst (FAMAX) with up to 5% ferric chloride as an organometallic compound. The proportion of the mixture with the fuel was 1:2000. These studies provide an energy and ecological assessment of propulsion in inland vehicles relative to current exhaust emission standards. The tests were carried out in accordance with the ISO 8178 standard, albeit on a much broader scale regarding engine operation than required by the standard. In this way, a set of previously published data was more than doubled in scope. Detailed conclusions indicate the positive effect of the tested fuel additive. The emission values decreased, on average by 16.7% for particulate matter (PM), 10.1% for carbon monoxide (CO), and 7.9% for total hydrocarbons (THC). Unfortunately, the amount of nitrogen oxides (NOx) increased by 1.2%. The average difference in specific fuel consumption (BSFC) between the fuel with additive and pure diesel fuel was 0.5%, i.e. below the level of measurement error. The authors formulated the following scientific relationship between the thermal efficiency of the engine and the operation of the catalyst: the effect of the catalyst on the combustion process decreases with the increase of the thermodynamic efficiency of the engine. This conclusion indicates that despite the proven positive effect of catalysts on the combustion process, they can only be used in markets where engines with low thermal efficiency are used, i.e., older generation engines.

Exhaust gas recirculation (EGR) systems, in addition to catalytic reactors, are now widely used in reciprocating internal combustion engines to reduce oxides of nitrogen (NOx) in the exhaust gases. They are characterized by the fact that part of the exhaust gas from the exhaust manifold is recycled and directed to the intake manifold through a special valve. This valve, depending on the current engine load and velocity, doses an appropriate amount of exhaust gas which, with each new charge, is fed to the individual engine cylinders. In addition, the positioning of the valve has a significant effect on the formation of nitrogen oxides in the exhaust gas from individual engine cylinders, which is due to the uneven distribution of exhaust gas into the intake manifold channels. Tests were carried out on a power unit equipped with a symmetrical intake manifold with a centrally located EGR valve. The article presents the results of tests on a system in which each cylinder was supplied with a separate EGR valve. This solution made it possible to charge each cylinder with the same mass of recirculated exhaust gas, which was dependent on engine velocity and load. The exhaust nitrogen oxides emissions were measured for the originally manufactured system and compared with the multi-valve system. The results confirmed the need for individual selection of the dose of recirculated exhaust gas for particular cylinders, as the multi-valve system equalized the levels of nitrogen oxides emissions in the exhaust gases coming from individual cylinders of the internal combustion engine.

Changing the ignition advance angle has a significant impact on the performance of a combustion engine. Optimization of ignition advance angle is a major task of adjusting engine concerning emission standards, fuel consumption, torque value, etc. The results of the research showed that the process of optimizing ignition advance curve can noticeably increase engine efficiency, as well as torque and power output from the engine, while reducing fuel consumption as a result of lower indications of the air flow mass per second from MAF sensor (mass air flow sensor). The highest impact of the ignition advanced angle modifications can be seen in the area of the highest volumetric efficiency of the tested combustion engine. Almost no impact is observed within high engine speed levels. Simultaneously increasing engine load and rotation speed increases the possibility of engine knocking, which has devastating effect on engine durability.

The most important problem faced by engineers constructing modern combustion engines is to meet stringent standards for the emission of toxic and harmful compounds in exhaust gases. One of the ways to reduce the emission of toxic compounds, in particular nitrogen oxides, is the use of various configurations of EGR systems in single and multi-cylinder engines. Its task is to introduce a certain amount of exhaust gas into the combustion chamber, which directly affects the combustion process, and ultimately the reduction of nitrogen oxides. However, the effectiveness of the EGR system is usually presented basing of emissions reduction or decrease of toxic compounds concentration in the exhaust manifold system, without division into the share of emissions from individual cylinders. This article presents the results of the tests carried out in order to verify the degree of uneven distribution of concentrations between cylinders of a multi-cylinder engine with the use of a single EGR valve. As a research object, a compression ignition engine with symmetrical intake manifold and a centrally located EGR valve was used.

Exhaust gas recirculation systems (EGR), aside to a catalytic converters, are nowadays widely used in piston internal combustion engines to reduce nitrogen oxides (NOx) in the exhaust gas. They are characterized in that a portion of exhaust gases from the exhaust manifold is recirculated (via a condenser), and directed to a particular valve. The valve, depending on the current engine load and speed, doses the appropriate amount of exhaust gas into the exhaust manifold. Moreover, its location has a significant impact on the diverse formation of nitrogen oxides and fumes smokiness from the individual cylinders of the engine, which is a result of uneven propagation of exhaust gas into the channels of the intake manifold. This article contains the results of numerical characterized charges formed in symmetrical intake manifold with a centrally–placed EGR valve. Simulations were performed for the original intake system derived from the two-liter, turbocharged VW diesel engine.