The presented article deals with the issue of solving bottlenecks in the logistics flow of a manufacturing company. The Tx Plant Simulation software tool is used to detect bottlenecks and deficiencies in the company’s production, logistics and transportation systems. Together with the use of simulation methods and lean manufacturing tools, losses in business processes are eliminated and consequently flow throughput is improved. In the TX Plant Simulation software environment, using Bottleneck analyzer, bottlenecks were defined on the created simulation model and a method of optimizing logistics flows was designed and tested by introducing the Kanban pull system. This resulted in an improvement and throughput of the entire logistics flow, a reduction in inter-operational stocks and an increase in the efficiency of the production system as a whole.
Genetic algorithms are a robust method for a solution of wide variety optimization problems. It explores a big space of design variables in order to find the best solution. From the point of view of a user, the algorithm requires the encoding of design variables into the form of strings and the procedure of optimization uses them for optimization. Here, for the structural engineer, it is crucial to find the form of objective function including the constraints of the task and also to avoid critical states during the solution of structural responses. This paper presents the use of genetic algorithm for solving truss structures. The use of genetic algorithm approach is shown on three cases of truss structures.
Subject of this article is to highlight the importance of normalization and standardization in the clustering process. The values of each character as they are often the results of measurements in different units, and it can cause that some characters seem to be dominating a few other characters influenced the course of cluster analysis.
The aim of this paper is to describe the help of simulation as should look like expansion of production in the manufacturing plant. The establishment of a simulation models, we used a software product from Siemens PLM Software and Tecnomatix Plant Simulation. The paper describes the current production model, which the principle for is the extension of production planning. Using a simulation model is drawn up to include layout work on a planned workforce newly built production line at the company. The introduction is described some basic concepts. When analyzing business processes and developing their models clarified are some procedures work in Plant Simulation software module
The aim of most manufacturing and production factories can be defined as achieving smart and sustainable long-term production systems, which means moving towards strategies defined by Zero-Defect Manufacturing strategies with many areas of improvement, such as: lowering overall cost and energy consumption, amount of scrapped output and wasting raw material and improving overall lead times, production status overview, and planning abilities. These facts were the motivations behind the writing of this paper. The authors considered if the classical architecture of Zero-Defect Manufacturing can be improved by additional tools conventionally used in modern manufacturing. The authors have selected Advanced Planning and Scheduling software tools. To prove that different scheduling methods can have a serious impact on overall production results, we prepared a simple case base comparing different scheduling rules. The theoretical basis for writing this manuscript was prepared by studying classical ZDM methodology and defining the industry gap. The methodology is based on the Zero-Defect Manufacturing architecture, which is essential for high-level implementation in industrial practice. Adding new tools, such as Scheduling and the Industrial Internet of Things, to the classic ZDM architecture improves overall methodology. The impact of different scheduling strategies, which is also described in this study, depends on industry and working conditions. The scheduling rules were compared by several key performance indicators, such as lead time and the number of late/unfinished orders. The study realized, with the practical accent shown this challenge, further research in connection with digitalization.