Interest in carbon and clay-based nanofillers has grown in recent years. The crystallization behavior of low-density polyethylene (LDPE) was studied using a variety of notable nanofillers used in engineering applications and prepared using a solution crystallization method. Carbon nanotubes (CNTs), graphene oxide nano-platelets, clay (montmorillonite), and modified clay (surface-modified with trimethyl stearyl ammonium) were used to induce heterogeneous crystallization of LDPE. The crystallized LDPE samples, imaged using scanning and transmission electron microscopy, revealed different microstructures for each nanohybrid system, indicating these various nanofillers induce LDPE lamellae ordering. The underlying interactions between polymer and nanofiller were investigated using FTIR spectroscopy. X-ray diffraction (XRD) was used to determine crystallinity. This work examines how the differences in morphology and chemical structure of the nanofillers induce changes in the nucleation and growth of polymer crystals. These results will provide guidance on functional design of nano-devices with controlled properties.

The mechanical, thermal, and fracture morphological characterization of low-density polyethylene (LDPE) composites reinforced with vapor-grown carbon nanofibers (VGCNFs) is presented in this article. VGCNF/LDPE composites with different VGCNF weight percentages were prepared by single-screw extrusion followed by injection molding. Scanning electron microscopy showed that VGCNFs were predominantly dispersed uniformly within the LDPE matrix. Differential scanning calorimetry has shown that the VGCNF/LDPE composites crystallized at higher temperatures than pure LDPE polymer. Tensile testing has shown that strength and Young’s modulus of VGCNF/LDPE composites were improved by 15% and 44%, respectively, when the VGCNF loading reached 3 wt%.

Surface mechanical properties of low-density polyethylene (LDPE) reinforced by carbon nanofibers (CNFs) up to 3% weight load were investigated using nanoindentation (NI). Surface preparation of the nanocomposite was thoroughly investigated and atomic force microscopy (AFM) was used to analyze the surface roughness of the polished surfaces. The dispersion of nanofillers in the LDPE matrix was examined using scanning electron microscopy (SEM). The effect of various penetration loads on the results and scattering of the data points was discussed. It was found by NI results that the addition of 3% weight CNF increased the elastic modulus of LDPE by 59% and its hardness up to 12%. The nano/micro-scale results were compared with macro-scale results obtained by the conventional tensile test as well as the theoretical results calculated by the Halpin-Tsai (HT) model. It was found that the modulus calculated by nanoindentation was twice that obtained by the conventional tensile test which was shown to be in excellent agreement with the HT model. Experimental results indicated that the addition of CNF to LDPE reduced its wear resistance property by reducing the hardness to modulus ratio. SEM micrographs of the semicrystalline microstructure of the CNF/LDPE nanocomposite along with the calculated NI imprints volume were examined to elaborate on how increasing the penetration depth resulted in a reduction of the coefficient of variation of the NI data/more statistically reliable data.