Biodiesel has emerged as a progressively widespread and significant alternative to traditional diesel fuel within the transportation sector. Despite its growing popularity, the issue of corrosive tendencies upon interaction with both moving and static components of diesel engines and fuel systems poses a serious concern. This research endeavors to assess the corrosion characteristics of materials commonly found in automotive fuel systems when exposed to various blends of rapeseed oil biodiesel and diesel. The study involved static immersion tests, lasting 3360 h at room temperature, using B0, B20, B40, B60, B80, and B100 fuels. Copper, brass, aluminum, zinc, and stainless steel plate samples were subjected to these tests. The evaluation at the conclusion of the study included weight loss measurements, corrosion rate calculations, and observation of changes in the exposed metal surfaces. Surface morphology was scrutinized using a Bresser LCD MICRO 5MP digital microscope. Additionally, the total acid number (TAN) was employed to assess alterations in fuel acidity before and after the immersion tests.
Bioethanol and dimetyl carbonate (DMC) are considered alternative fuels and additives to the synthesis compounds used now, since bioethanol is a biofuel and dimethyl carbonate (DMC) is non-toxic, biodegradable and can be produced in a cleaner way. In this study, the effect of adding dimethyl carbonate (DMC) and ethanol to gasoline on the volatility was investigated. The volatility was the main goal of this research but also, the effect on the antiknock properties was studied. Mixtures of gasoline with DMC or with bioethanol were prepared in different proportions of additive: 3%, 6% and 9% v/v. Additionally, mixtures with 3% v/v ethanol plus 3% or 6% v/v DMC, and3% DMC plus 6% v/v ethanol were prepared. For the volatility evaluation, the ASTM distillation curve and vapor pressure of these mixtures were determined experimentally in order to predict the performance of the resulting fuels. When adding oxygenated compounds, the increase in vapor pressure was proportional to the additive quantity. Additionally, modifications of the ASTM distillation curves were observed, with these indicating the formation of minimum boiling point azeotropes and the corresponding increase in volatility, with good effect on the ease of ignition in the engine. Based on the experimental results, the vapor lock index VLI, drivability index DI and vapor–liquid ratio temperature T(V/L=20) were calculated to quantify the volatility. The experimental results showed that gasoline mixtures with these oxygenated compounds show a significant increase in antiknock properties. Thus, for mixtures with ethanol, the research octane number (RON) increases by up to 2.2 units and the motor octane number (MON) increases by up to 1.2 units. Gasoline mixtures with DMC have another behavior: RON increased by up to 1.5 units, while the MON value increased by up to 2.5 units. For an initial gasoline with RON = 94.7 and MON 84.7, these increases are important and make the difference by exceeding the RON = 95 limit. Adding dimethyl carbonate to gasoline–ethanol blends improves the sensitivity of the fuel.
6 April 2023 in Chemical Engineering and Processing - Process Intensification
Biobased greases are derived from renewable resources, are considered more environmentally friendly, and offer comparable performance to petroleum-based greases. In this study, lubricating greases from frying cooking oils were prepared, thus valorizing waste in order to obtain sustainable and environmentally friendly products. Twelve batches (500 g each) were produced from sunflower and palm frying oils, with 20% by weight calcium/lithium stearate soaps prepared in situ and filled with 15 wt.% cellulose or lignin sulfate. The greases were rheologically characterized. Their consistency was assessed by the penetration test performed before and after working the greases. Dropping point determinations offered information about the stability at higher temperatures, and oil bleeding tests were performed. The average values of the friction coefficient (COF), the contact resistance, and the wear scar diameter were measured through mechanical tests. The greases prove to be comparable to those obtained from mineral oils, with good rheological properties, soft consistency, and good antiwearing behavior, e.g., in open or total-loss lubricating systems, like in open gears and certain food processing machinery; they are thermally stable andprone touse in low-loading working mechanisms.
1 December 2012 in Analele Universitatii "Ovidius" Constanta - Seria Chimie
Huge amounts of used lubricating oils from automotive sources are disposed of as a harmful waste into the environment. For this reason, means to recover and reuse these wastes need to be found. Problems arising from acid treatment include environmental problems associated with the disposal of acid sludge and spent earth, low product yield (45-65%) and incomplete removal of metals. The processes of re-refining of used lubricating oils depend greatly on the nature of the oil base stock and on the nature and amount of contaminants in the lubricant resulting from operations. The study was carried out on a sample of 15W40 type used oil collected from one automobile. The re-refining process of used oil consists of dehydration, solvent extraction, solvent stripping and vacuum distillation. This study aims to investigate a process of solvent extraction of an alcohol-ketone mixture as a pre-treatment step followed by vacuum distillation at 5 mmHg. The primary step was conducted before the solvent extraction that involves dehydration to remove the water and fuel contaminants from the used oil by vacuum distillation. The solvent extraction and vacuum distillation steps were used to remove higher molecular weight contaminants. The investigated solvent to oil ratios were 2, 3, 4, 5 and 6. The solvent composition is 25% 2-propanol, 50% 1- butanol and 25% butanone or methyl ethyl ketone (MEK). The percentage of oil recovery for the solvent to oil ratio of 6:1 is further improved, but for the ratio values higher than 6:1, operation was considered economically not feasible. Finally, the re-refined oil properties were compared with the commercial virgin lubricating oil properties.
The analysis of the corrosion phenomenon of the installations of the largest refinery in Romania confirmed the existence of its conditions, in the atmospheric distillation plants of crude oil, in the heat exchangers, and in the petrol and diesel hydrofining plants. However, the slightest effect of this phenomenon was found in the dome, the plates, and the exhaust pipes at the top of the distillation column, as well as in the reflux vessel of the atmospheric distillation plant. The main cause of the corrosion phenomenon and the increase in the corrosion areas of the material of the crude oil refining installations is the presence of hydrochloric acid, obtained after incorrect desalination (hydrolysis of calcium and magnesium chloride). To prevent this phenomenon, in laboratory conditions, we tested an antacid inhibitor (alkyl phenol) and a residual product (undistilled polyamine), with the role of supplementing the commercial inhibitor with a cheap product. The effectiveness of these additives was evaluated by introducing specimens made from the material taken from the refining column and from the reflux vessel into a solution of hydrochloric acid of various concentrations (5–15%). This solution was treated with the two corrosion inhibitors, the analysis of their effectiveness being performed at concentrations ranging between 0.05 and 0.2%. In addition, in this article, we deduced the equations of variation of the corrosion rate, depending on the working temperature of the refinery.