In a number of tropical countries, the expansion of cassava processing is tied to the development of small-scale, energy-efficient pneumatic dryers used to dry flour and starch. To facilitate this development, in this study a model of the pneumatic drying of starch particles was developed, to be fitted to measurements taken from large cassava processing factories. After that, numerical simulations were performed to analyze the effects of geometry and operating conditions on the energy efficiency and pipe length required to dry the product. The results clarified the influence of processing capacity, air inlet conditions, and starch particle size, emphasizing that air velocity as well as the dilution of the starch should be minimized. In light of the findings described here, we offer guidelines for the design of efficient small-capacity flash dryers.

Small-size enterprises drying cassava in Africa mostly use fixed-bed dryers or pneumatic dryers. The objective of this study was to determine which of those two dryers is the best choice for this operation. Energy performance, product quality and costs were measured and analysed using a comparative experiment design. Each dryer was considered as a treatment and experiments were performed in quintuplicate at a cassava processing small-size enterprise in Ghana. The energy performance of the pneumatic dryer was superior because of the better contact between the cassava grits and the drying air, resulting in greater heat and mass transfer. The cassava flour obtained from the fixed-bed dryer had a higher Whiteness Index, but the same level of lightness, and the staff responsible for managing product quality was not able to visually distinguish them. As a result of the pneumatic dryer’s better energy performance, its operating cost was lower. The capital cost of this dryer was higher, but to recover the additional investment only 194 days of operation were needed. Therefore, it was concluded that pneumatic dryers are a better choice of equipment for cassava drying by small-size enterprises in Africa.