Biodegradable zinc (Zn) is expected to be used in clinical application like bone tissue engineering scaffolds, since it possesses favorable biocompatibility and suitable degradation rate. Laser powder bed fusion (LPBF), which is a typical additive manufacturing technique, offers tremendous advantages in fabricating medical devices with personalized geometric shape and complex porous structure. Therefore, the combination of LPBF and biodegradable Zn has gained intensive attention and also achieved rapid development in recent years. However, it severely challenges the formation quality and resultant performance of LPBF-processed Zn-based materials, due to the evaporation and element loss during laser processing. In this study, the current research status and future research trends for LPBF of Zn-based implants are reviewed from comprehensive viewpoints including formation quality, microstructure feature, and performance. The influences of powder characteristics and process parameters on formation quality are described systematically. The microstructure evolution, mechanical properties, as well as the degradation behavior are also discussed. Finally, the research perspectives for LPBF of Zn are summarized, aiming to provide guideline for future study.

Magnesium (Mg) alloys have demonstrated tremendous potential in biomedical applications, emerging as promising metallic biomaterials due to their biocompatibility, degradability, and favorable mechanical properties. However, their practical implementation faces significant limitations stemming from mechanical performance degradation and premature fracture failure caused by complex physiological interactions, including flow erosion, corrosion fatigue, stress coupling effects, and dynamic wear under bodily conditions. Surface coating technology has been recognized as an effective strategy to prevent direct contact between magnesium substrates and corrosive media. This review systematically examines the fundamental degradation mechanisms of magnesium alloys in both vivo and vitro environments, presents recent advances in surface modification coatings for magnesium alloys, and critically analyses the interaction mechanisms between modified layers and electrolyte solutions. Special emphasis is placed on revealing the formation mechanisms, structural characteristics, and fracture behaviors of conversion coatings. Furthermore, the study discusses the current challenges in biomedical surface modification of magnesium alloys, proposes potential solutions to enhance their clinical applicability, and outlines future research directions to fully exploit the development potential of these advanced biomaterials.

Commercial oxygen-free copper sheets were cold-rolled with reduction rates ranging from 20% to 87% and annealed at 400, 500 and 600 °C. The microstructure and texture evolution during the cold-rolling and annealing processes were studied using optical microscopy (OM), scanning electron microscopy (SEM) and electron back-scattered diffraction (EBSD). The results show that the deformation textures of {123} (S), {112} (Copper) and {110} (Brass) were continuously enhanced with the increase in cold-rolling reduction. The orientations along the α-oriented fiber converged towards Brass, and the orientation density of β fiber obviously increased when the rolling reduction exceeded 60%. The recrystallization texture was significantly affected by the cold-rolling reduction. After 60% cold-rolling reduction, Copper and S texture components gradually decreased, and the {011} recrystallization texture component formed with the increase in annealing temperature. After 87% cold-rolling reduction, a strong Cube texture formed, and other textures were inhibited with the increase in annealing temperature. The strong Brass and S deformation texture was conducive to the formation of a strong Cube annealing texture. The density of the annealing twin boundary decreased with the increase in annealing temperature, and more annealing twin boundaries formed in the oxygen-free copper sheets with the increase in cold-rolling reduction.

In high-tech areas such as nuclear fusion, aerospace, and high-performance tools, tungsten and its alloys are indispensable due to their high melting point, low thermal expansion, and excellent mechanical properties. The rise of Additive Manufacturing (AM) technologies, particularly Laser Powder Bed Fusion (L-PBF), has enabled the precise and rapid production of complex tungsten parts. However, cracking and densification remain major challenges in printing tungsten samples, and considerable efforts have been made to study how various processing conditions (such as laser power, scanning strategy, hatch spacing, scan speed, and substrate preheating) affect print quality. In this review, we comprehensively discuss various critical processing parameters and the impact of oxygen content on the control of the additive manufacturing process and the quality of the final parts. Additionally, we introduce additive manufacturing-compatible W materials (pure W, W alloys, and W-based composites), summarize the differences in their mechanical properties, densification, and microstructure, and further provide a clear outlook for developing additive manufactured W materials.

This paper provides an in-depth review of the advancements and challenges associated with Titanium Matrix Composites (TMCs) in Selective Laser Melting (SLM). Material selection, SLM processing parameters, and their influence on the microstructure and properties of TMCs are discussed. The relationship between processing parameters, material characteristics, and the development of defects such as balling, porosity, and cracking is examined. Critical factors influencing the evolution of microstructure and defect formation in TMCs processed by SLM are highlighted. Strengthening mechanisms such as dislocation movements, grain refinement, the Orowan process, and load-bearing capacity are analyzed, and their roles in enhancing hardness, tensile strength, corrosion resistance, and wear resistance are explored. It is indicated by key findings that less than 5 % reinforcement content by volume can significantly enhance mechanical properties, achieving maximum hardness values of approximately 1000 HV and tensile strength close to 1500 MPa. However, this improvement is accompanied by a notable decrease in elongation. The importance of optimizing SLM parameters such as laser power, scan speed, hatch distance, layer thickness, and particle contents to minimize defects and enhance material performance is underscored. Existing research gaps in defect management and material distribution are identified. Future research directions on improving TMCs performance through advanced SLM techniques are suggested.