Electrospinning technology, which was previously known as a scientific interdisciplinary research approach, is now ready to move towards a practice-based interdisciplinary approach in a variety of fields, progressively. Electrospun nanofiber-applied products are made directly from a nonwoven fabric-based membranes prepared from polymeric liquids involving the application of sufficiently high voltages during electrospinning. Today, electrospun nanofiber-based materials are of remarkable interest across multiple fields of applications, such as in electronics, sensors, functional garments, sound proofing, filters, wound dressing and scaffolds. This article presents such a review for summarizing the current progress on the manufacturing scalability of electrospun nanofibers and the commercialization of electrospun nanofiber products by dedicated companies globally. Despite the clear potential and limitless possibilities for electrospun nanofiber applications, the uptake of electrospinning by the industry is still limited due to the challenges in the manufacturing and turning of electrospun nanofibers into physical products. The recent developments in the field of electrospinning, such as the prominent nonwoven technology, personal views and the potential path forward for the growth of commercially applied products based on electrospun nanofibers, are also highlighted.
The lack of aesthetic properties of electrospun nanofibres in terms of colour appearance is the drive in this preliminary study. This research is conducted to study the dyeing behaviour and colorimetric properties of electrospun nanofibres blended with Remazol Yellow FG reactive dye using dope-dyeing method via electrospinning process. This paper reports the colorimetric properties of dyed poly vinyl alcohol (PVA) nanofibres within the range of 2.5 wt.% to 12.5 wt.% dye content. The electrospinning parameters were fixed at the electrospinning distance of 10 cm, constant feed rate of 0.5 mL/h and applied voltage of 15 kV. The resulting impregnated dye of 10 wt.% exhibits acceptable colour difference of dyed PVA nanofibres, with a mean fibre diameter of 177.1 ± 11.5 nm. The SEM micrographs show the effect of dye content on morphology and fibre diameter upon the increment of dye used. Further increase of dye content adversely affects the jet stability during the electrospinning, resulting in macroscopic dropping phenomenon. The presence of all prominent peaks of Remazol dye in the PVA nanofibers was supported with FTIR analysis. The addition of dye into the nanofibres has resulted in the enhancement of thermal stability of the PVA as demonstrated by TGA analysis.
Nanofibres have gained attention for their highly porous structure, narrow pore size, and high specific surface area. One of the most efficient techniques for producing nanofibres is electrospinning. These fibres are used in various fields, including water filtration. Although they possess the ability to filter various components, the fibres generally have low mechanical strength, which can mitigate their performance over time. To address this, studies have focused on enhancing nanofibre membrane strength for water filtration. Previous analyses show that the mechanical properties of nanofibre mats can be improved through solvent vapour treatment, thermal treatment, and chemical crosslinking. These treatments promote interfibre bonding, leading to the improvement of mechanical strength. However, excessive treatment alters nanofibre behaviour. Excessive heat exposure reduces interfibre bonding, while too much solvent vapour decreases pore size and mechanical strength. Thus, a comprehensive understanding of these post-treatments is crucial. This review examines post-treatments aiming to increase the mechanical strength of nanofibre mats, discussing their advantages and disadvantages. Understanding these treatments is essential for optimising nanofibre membrane performance in water filtration and other applications.
Titanium dioxide (TiO2) is an antimicrobial agent which is considered of potential value in inhibiting the growth of multiple bacteria. Klebsiella pneumonia and Haemophilus influenza are two of the most common respiratory infection pathogens, and are the most. Klebsiella pneumonia causes fatal meningitis, while Haemophilusinfluenza causes mortality even in younger patients. Both are associated with bacteremia and mortality. The purpose of this study was to test a new antibacterial material, namely nanotitania extract combined with 0.03% silver that was developed at Universiti Malaysia Sabah (UMS) and tested against K. pneumonia and H. influenza. The nanoparticles were synthesized through a modified hydrothermal process, combined with molten salt and proven to have excellent crystallinity, with the band-gap energy falling in the visible light spectrum. The nanoparticle extract was tested using a macro-dilutional method, which involved combining it with 0.03% silver solution during the process of nanoparticle synthesis and then introducing it to the bacteria. A positive control containing the bacteria minus the nanoparticles extract was also prepared. 25 mg/mL, 12.5 mg/mL, and 6.25 mg/mL concentrations of the samples were produced using the macro dilution method. After adding the bacteria to multiple concentrations of nanoparticle extract, the suspensions were incubated for 24 h at a temperature of 37 °C. The suspensions were then spread on Mueller-Hinton agar (K. pneumonia) and chocolate blood agar (H. influenza), where the growth of bacteria was observed after 24 h. Nanoparticle extract in combination with silver at 0.03% was proven to have potential as an antimicrobial agent as it was able to inhibit H. influenza at all concentrations. Furthermore, it was also shown to be capable of inhibiting K. pneumonia at concentrations of 25 mg/mL and 50 mg/mL. In conclusion, the nanoparticle extract, when tested using a macro-dilutional method, displayed antimicrobial properties which were proven effective against the growth of both K. pneumonia and H. influenza.
18 January 2022 in Adsorption Science & Technology
Face coverings such as a face mask are one of the important preventive measures amidst the COVID-19 pandemic, by limiting exhaled particles and reducing expiratory droplet spread. Adding a filter to face masks may offer extra protection against the virus. Nevertheless, there remains a significant concern where thicker, tightly woven materials of masks may reduce the ability to breathe comfortably, due to inadequate moisture management properties of woven fabric in existing disposable surgical face masks. Therefore, the study on the properties of air permeability, water vapor permeability, and flexural rigidity of a face mask fabric is highly essential. This study is aimed at analyzing the potential application of electrospun nanofibers fabricated from electrospinning technique, as filter inserts in commercial surgical face masks. The function of electrospun nanofiber filter (NF) inserted in commercial surgical face masks was introduced in the study. The results indicated the significant reduction in air permeability and water vapor permeability along with the additional usage of electrospun NF within the surgical face masks, due to the smaller fiber size and interspaces in the filter layer as analyzed from FESEM analysis. The percentage of air permeability value was slightly decreased by 15.9%, from 339.5 to 285.5 mm/s, whereas the value of flexural rigidity of surgical face masks with and without electrospun NF insert is 0.1358 and 0.1207 mg/cm, respectively. Hence, the NF inserts are recommended as the potential core component in a face mask.
Titanium dioxide (TiO2) has an extraordinary photocatalytic activity and it effectively provides self-cleaning properties for cotton products. With the presence of succinic acid, it helps the adherence of the TiO2 nanoparticles on cotton surfaces. However, the ability of succinic acid to keep the TiO2 adhered on cotton after washing is not yet fully understood. Therefore, this study aimed to investigate the effects of washing cycles on nano-TiO2 coated cotton yarn with the aid of succinic acid on the morphological structures and self-cleaning properties. In this study, the nano-TiO2 was synthesized using a hydrothermal method. The cotton yarn was coated with succinic acid and was later dipped in a nano-TiO2 nanoparticles suspension. The nano-TiO2 coated yarn samples then underwent the 5th, 10th, 15th, and 20th wash cycles and were tested for morphological structures and self-cleaning. The self-cleaning properties of the nano-TiO2 coated yarn were determined using the depth of colour stain. The depth of the colour stain was presented as K/S value, where K and S are corresponded to the absorption and scattering coefficients of the stained fabric, respectively. From the analysis, our synthesized nano-TiO2 had a size of 20–50 nm range with a band gap of 3.06 eV. After coating, the nano-TiO2 coated cotton yarn changed in its morphological structure at 5th, 10th, 15th, and 20th wash cycles, respectively. At the 20th wash cycle, the weight (%) of the Ti element continued to decrease up to 4.45%, reducing the photocatalytic activity with the K/S value close to the stained yarn, which was about 0.4. The 5th wash cycle maintained a good photocatalytic activity with the K/S value of 0.06 near to the K/S value of the unstained cotton yarn. The presence of succinic acid in the nano-TiO2 coated cotton yarn provided good self-cleaning properties up to the 15th wash cycle. By undertaking this study, an enhanced cotton property has been developed that will benefit the textile and clothing industry. This nano-TiO2 coated cotton the has potential to be used for daily apparel and sportwear.