The cumulative global capacity of organic Rankine cycle (ORC) power systems for the conversion of renewable and waste thermal energy is undergoing a rapid growth and is estimated to be approx. 2000 MW_e considering only installations that went into operation after 1995. The potential for the conversion of the thermal power coming from liquid-dominated geothermal reservoirs, waste heat from primary engines or industrial processes, biomass combustion, and concentrated solar radiation into electricity is arguably enormous. ORC technology is possibly the most flexible in terms of capacity and temperature level and is currently often the only applicable technology for the conversion of external thermal energy sources. In addition, ORC power systems are suitable for the cogeneration of heating and/or cooling, another advantage in the framework of distributed power generation. Related research and development is therefore very lively. These considerations motivated the effort documented in this article, aimed at providing consistent information about the evolution, state, and future of this power conversion technology. First, basic theoretical elements on the thermodynamic cycle, working fluid, and design aspects are illustrated, together with an evaluation of the advantages and disadvantages in comparison to competing technologies. An overview of the long history of the development of ORC power systems follows, in order to place the more recent evolution into perspective. Then, a compendium of the many aspects of the state of the art is illustrated: the solutions currently adopted in commercial plants and the main-stream applications, including information about exemplary installations. A classification and terminology for ORC power plants are proposed. An outlook on the many research and development activities is provided, whereby information on new high-impact applications, such as automotive heat recovery is included. Possible directions of future developments are highlighted, ranging from efforts targeting volume-produced stationary and mobile mini-ORC systems with a power output of few kW_e, up to large MW_e base-load ORC plants.

The purpose of the “International Wet Steam Modeling Project” is to review the ability of computational methods to predict condensing steam flows. The results of numerous wet-steam methods are compared with each other and with experimental data for several nozzle test cases. The spread of computed results is quite noticeable and the present paper endeavours to explain some of the reasons for this. Generally, however, the results confirm that reasonable agreement with experiment is obtained by using classical homogeneous nucleation theory corrected for non-isothermal effects, combined with Young’s droplet growth model. Some calibration of the latter is however required. The equation of state is also shown to have a significant impact on the location of the Wilson point, thus adding to the uncertainty surrounding the condensation theory. With respect to the validation of wet-steam models it is shown that some of the commonly used nozzle test cases have design deficiencies which are particularly apparent in the context of two- and three-dimensional computations. In particular, it is difficult to separate out condensation phenomena from boundary layer effects unless the nozzle geometry is carefully designed to provide near-one-dimensional flow.