Adequate railway track condition is a prerequisite for safe and reliable railway operation. Many track quality indices (TQIs) have been developed with the aim of assessing the track condition holistically. These indices combine measurement signals of some or all relevant geometry parameters with different mathematical models. In this paper, a selection of important TQIs is evaluated. Using measurement data of a five kilometer track section, the indices are calculated and their properties are discussed. This study reveals that all indices exhibit drawbacks to varying degrees. As a consequence, a new index has been developed—the track quality index of Graz University of Technology (TUG_TQI). Its favorable characteristics are presented by means of the above-mentioned test section. The TUG_TQI combines all relevant track geometry parameters, which are normalized beforehand to eliminate over or underrepresentation of different parameters. Thus, the index reliably describes the overall geometrical track quality.

Today’s railway transport is built upon high-performance infrastructure. Cost-effective yet sustainable infrastructure presumes tracks with a precise and durable geometry. At ballasted tracks, the geometry is created and restored through tamping machines, which position the track panel and compact the ballast beneath the sleepers. It is commonly agreed that the ballast compaction plays an important role in the long-term stability of the track. Yet, there is no method available which allows a direct correlation between the compactness of the ballast and the stability of the track geometry. Available studies either model track behaviour without considering the bedding, or analyse ballast compactness locally while disregarding its influence on the track geometry. This paper presents a new methodology which establishes a relation between these two topics—ballast compaction during tamping and subsequent track behaviour. A state-of-the-art tamping machine has been equipped with an experimental measurement setup, constantly recording relevant data during every tamping process. These data can be used to derive an indication for the achieved compaction under every sleeper. Utilising the tamping machine’s internal measuring system for track geometry documentation, every tamping process (every sleeper) is assigned to the precise position along the track. The data set is merged and synchronised with regular track geometry measurements of the infrastructure manager. The result is a comprehensive data set which allows precise analyses between tamping machine measurements and track behaviour. This data set provides the foundation for future research, aiming towards a better understanding of the tamping process and its influence on the quality and durability of the established track geometry.

The positive effects of under sleeper pads have already been proven by track and laboratory tests worldwide. In Austria, padded concrete sleepers reduce track deterioration by 50 percent and have therefore been used as standard components since 2010. As the pads increase material costs, many infrastructure managers have discussed the idea of covering costs by reducing the ballast bed thickness. Technically, this approach (less ballast) is feasible, as the pads increase the track elasticity and protect the ballast. Further, pads lead to higher rail deflection and distribution of the load to more sleepers, and the stresses in sleepers are therefore relieved. Here, we compared Austrian test sections with padded and unpadded concrete sleepers and with a difference in the ballast bed thickness: standard thickness of 30 cm against 20 cm below the sleeper. Fractal analyses and standard deviations of the track’s longitudinal level provided information about the sections’ long-term track behaviour over 20 years. We found that the standard solution with 30 cm ballast performed better in the long term compared to 20 cm. Additionally, the test section with padded sleepers on a reduced ballast bed thickness showed a lower maintenance demand than the unpadded concrete sleeper track on a 30 cm ballast bed.

Due to increasing demands on the available railway infrastructure, accurate estimates of safety-critical track condition as well as breakdowns of individual track components are crucial. This task can be supported by analyzing track measurement data. Ballast breakdown can be determined by analyzing the longitudinal level using fractal analysis: Commonly, a window with a width of 150 m is dragged over the signal computing an approximation of a fractal dimension of the signal for each position of the window. However, while a large window size can be used to describe the condition of ballast and substructure simultaneously, it fails to precisely localize short-section ballast breakdowns in the track. With the objective of describing and detecting these local effects in the ballast bed, this work analyzes a set of 114 known weak ballast spots. By reducing the width of the sliding window, the position of short-section ballast breakdowns can be reliably depicted. The application of a modified version of fractal analysis allows for a more accurate targeted maintenance on a component-specific basis.