Shearers play an important role in fully mechanized coal mining face and accurately identifying their cutting pattern is very helpful for improving the automation level of shearers and ensuring the safety of coal mining. The least squares support vector machine (LSSVM) has been proven to offer strong potential in prediction and classification issues, particularly by employing an appropriate meta-heuristic algorithm to determine the values of its two parameters. However, these meta-heuristic algorithms have the drawbacks of being hard to understand and reaching the global optimal solution slowly. In this paper, an improved fly optimization algorithm (IFOA) to optimize the parameters of LSSVM was presented and the LSSVM coupled with IFOA (IFOA-LSSVM) was used to identify the shearer cutting pattern. The vibration acceleration signals of five cutting patterns were collected and the special state features were extracted based on the ensemble empirical mode decomposition (EEMD) and the kernel function. Some examples on the IFOA-LSSVM model were further presented and the results were compared with LSSVM, PSO-LSSVM, GA-LSSVM and FOA-LSSVM models in detail. The comparison results indicate that the proposed approach was feasible, efficient and outperformed the others. Finally, an industrial application example at the coal mining face was demonstrated to specify the effect of the proposed system.

Accurate identification of the distribution of coal seam is a prerequisite for realizing intelligent mining of shearer. This paper presents a novel method for identifying coal and rock based on a deep convolutional neural network (CNN). Three regularization methods are introduced in this paper to solve the overfitting problem of CNN and speed up the convergence: dropout, weight regularization, and batch normalization. Then the coal-rock image information is enriched by means of data augmentation, which significantly improves the performance. The shearer cutting coal-rock experiment system is designed to collect more real coal-rock images, and some experiments are provided. The experiment results indicate that the network we designed has better performance in identifying the coal-rock images.

As the sound signal of a machine contains abundant information and is easy to measure, acoustic-based monitoring or diagnosis systems exhibit obvious superiority, especially in some extreme conditions. However, the sound directly collected from industrial field is always polluted. In order to eliminate noise components from machinery sound, a wavelet threshold denoising method optimized by an improved fruit fly optimization algorithm (WTD-IFOA) is proposed in this paper. The sound is firstly decomposed by wavelet transform (WT) to obtain coefficients of each level. As the wavelet threshold functions proposed by Donoho were discontinuous, many modified functions with continuous first and second order derivative were presented to realize adaptively denoising. However, the function-based denoising process is time-consuming and it is difficult to find optimal thresholds. To overcome these problems, fruit fly optimization algorithm (FOA) was introduced to the process. Moreover, to avoid falling into local extremes, an improved fly distance range obeying normal distribution was proposed on the basis of original FOA. Then, sound signal of a motor was recorded in a soundproof laboratory, and Gauss white noise was added into the signal. The simulation results illustrated the effectiveness and superiority of the proposed approach by a comprehensive comparison among five typical methods. Finally, an industrial application on a shearer in coal mining working face was performed to demonstrate the practical effect.