Continuous improvement (CI) is still one of the strongest ways for companies to achieve process excellence in order to survive in nowadays’ competitive environments. Yet, it is still very difficult to implement and sustain CI systems, mainly because of the difficulty in engaging people in these activities. Based on an exhaustive literature review, followed by a three-round Delphi study with Spanish experts, this paper helps to assess what the main elements are with respect to the CI system that could motivate employees’ intention to participate in CI activities. Main results show 44 elements grouped into 10 factors that could affect employees’ intention to participate. These factors were structured into a more comprehensive model following an interpretive structural modelling approach.

One of the most important enablers of continuous improvement sustainability is ease of communication, and doing so in a way that can be understood by all employees and allows information to flow rapidly throughout the company. Visual Management (VM) provides significant benefits in communication and standardisation which boosts the effectiveness of improvement systems. This article presents an in-depth literature review about the concept of VM and its benefits, and provides results from an exploratory study carried out in the Basque Country that aims to ascertain the usage of VM in 52 companies. Based on a literature review, 20 different VM elements were identified for improving the workplace. The implementation of these elements was studied, as was the relationship of VM with employee participation systems. The results of this study show a general moderate implementation of VM tools in companies with implementation levels differing according to company size. Some of the lowest scores are detected in the areas of visual control of quality, the displaying of indicators and process visibility. Moreover, statistical differences were identified between the implementation of suggestion systems and improvement teams and the implementation level of VM tools.

Response Surface Methodology is a combination of experimental designs and statistical techniques for empirical model building and optimisation which has been applied to a wide range of fields. Recently, genetic algorithms have been developed to solve optimisation in stages where response surface models require maximization or minimization. GA’s are evolutionary algorithms which have been found to be very useful at interfacing with response surfaces, as recent results in scientific literature testify. This paper shows how Genetic Algorithms can be used when RSM is applied and an optimisation process is required. A review of the recent scientific literature has been carried out. Some of these references are presented with the purpose of showing the use of Genetic Algorithms in practical applications of RSM.

Purpose: Green Lean tools are aligned with the Circular Economy strategy as they aim at reducing waste, however, they miss the creation of value through waste. Therefore, this paper investigates whether the current implementation of the Green Lean strategy promotes the introduction of the Circular philosophy to achieve sustainable management production processes. It analyses how the resources were managed by implementing the different strategies and tools presented in Green Lean case studies under the lens of Circular Economy and highlights future research paths on the Circular Lean integration.Design/methodology/approach: An analysis of the implementation of Green Lean case studies, selected through a Systematic Literature Review, from the manufacturing sector is conducted.Findings: The majority of Green Lean implementations were aimed at minimizing waste, which is aligned with the narrowing strategy of Circular Economy and only a few cases studies aimed at closing the production cycles. Even though the main results indicate that being eco-efficient is a good starting point to move towards sustainability, from a Circular Economy point of view, this approach could remain limited. Therefore, the current contribution of Green Lean to the implementation of circular practices is limited. It can be concluded that introducing the circular philosophy in the Green Lean methodology can be achieved through redirecting Green Lean from waste reduction towards a value creation focus.Originality/value: The originality of this paper is that it provides a critical review of the literature on the topic of Green Lean integration and Circular Economy.