Mining industry requires high amounts of energy to extract and process resources, including a variety of concentration and refining processes. Using energy consumption information, different sustainability issues can be addressed, such as the relationship with ore grade over the years, energy variations in electricity or fossil fuel use. A rigorous analysis and understanding of the energy intensity use in mining is the first step towards a more sustainable mining industry and, globally, better resource management. Numerous studies have focused on the energy consumption of mining projects, with analysis carried out primarily in one single country or one single region. This paper quantifies, on a global level, the relationship between ore grade and energy intensity. With the case of copper, the study has shown that the average copper ore grade is decreasing over time, while the energy consumption and the total material production in the mine increases. Analyzing only copper mines, the average ore grade has decreased approximately by 25% in just ten years. In that same period, the total energy consumption has increased at a higher rate than production (46% energy increase over 30% production increase).

Summary: This paper makes a review of current raw material criticality assessment methodologies and proposes a new approach based on the second law of thermodynamics. This is because conventional methods mostly focus on supply risk and economic importance leaving behind relevant factors, such as the physical quality of substances. The new approach is proposed as an additional dimension for the criticality assessment of raw materials through a variable denoted “thermodynamic rarity,” which accounts for the exergy cost required to obtain a mineral commodity from bare rock, using prevailing technology. Accordingly, a given raw material will be thermodynamically rare if it is: (1) currently energy intensive to obtain and (2) scarce in nature. If a given commodity presents a high risk in two of the three dimensions (economic importance, supply risk, and thermodynamic rarity), it is proposed to be critical. As a result, a new critical material list is presented, adding to the 2014 criticality list of the European Commission (EC) Li, Ta, Te, V, and Mo. With this new list and using Sankey diagrams, a material flow analysis has been carried out for Europe (EU‐28) for 2014, comparing the results when using tonnage and thermodynamic rarity as units of measure. Through the latter, one can put emphasis on the quality and not only on the quantity of minerals traded and domestically produced in the region, thereby providing a tool for improving resource management.