Mining industry requires high amounts of energy to extract and process resources, including a variety of concentration and refining processes. Using energy consumption information, different sustainability issues can be addressed, such as the relationship with ore grade over the years, energy variations in electricity or fossil fuel use. A rigorous analysis and understanding of the energy intensity use in mining is the first step towards a more sustainable mining industry and, globally, better resource management. Numerous studies have focused on the energy consumption of mining projects, with analysis carried out primarily in one single country or one single region. This paper quantifies, on a global level, the relationship between ore grade and energy intensity. With the case of copper, the study has shown that the average copper ore grade is decreasing over time, while the energy consumption and the total material production in the mine increases. Analyzing only copper mines, the average ore grade has decreased approximately by 25% in just ten years. In that same period, the total energy consumption has increased at a higher rate than production (46% energy increase over 30% production increase).

This paper reviews the fundamentals of the Exergy Cost Theory, an energy cost accounting methodology to evaluate the physical costs of products of energy systems and their associated waste. Besides, a mathematical and computationally approach is presented, which will allow the practitioner to carry out studies on production systems regardless of their structural complexity. The exergy cost theory was proposed in 1986 by Valero et al. in their “General theory of exergy savings”. It has been recognized as a powerful tool in the analysis of energy systems and has been applied to the evaluation of energy saving alternatives, local optimisation, thermoeconomic diagnosis, or industrial symbiosis. The waste cost formation process is presented from a thermodynamic perspective rather than the economist’s approach. It is proposed to consider waste as external irreversibilities occurring in plant processes. A new concept, called irreversibility carrier, is introduced, which will allow the identification of the origin, transfer, partial recovery, and disposal of waste.

This paper presents a thermodynamic vision of the depletion of mineral resources. It demonstrates how raw materials can be better assessed using exergy, based on thermodynamic rarity, which considers scarcity in the crust and energy requirements for extracting and refining minerals. An exergy analysis of the energy transition reveals that, to approach a decarbonized economy by 2050, mineral exergy must be greater than that of fossil fuels, nuclear energy, and even all renewables. This is because clean technologies require huge amounts of many different raw materials. The rapid exhaustion of mines necessitates an increase in recycling and reuse, that is, a “circular economy”. As seen in the automobile industry, society is far removed from closing even the first cycle, and absolute circularity does not exist. The Second Law dictates that, in each cycle, some quantity and quality of materials is unavoidably lost (there are no circles, but spirals). For a rigorous recyclability analysis, we elaborate the exergy indicators to be used in the assessment of the true circularity of recycling processes. We aim to strive toward an advanced economy focused on separating techniques and promoting circularity audits, an economy that inspires new solutions: an in-spiral economy.

The second law of thermodynamics and, specifically, exergy analysis have been traditionally used for the assessment and optimization of energy systems. Nevertheless, as shown in this paper, exergy could also constitute a powerful tool for the evaluation of mineral commodities. That said, new or re-defined exergy-based concepts need to be developed. This paper presents Thanatia as a baseline for evaluating the exergy of any mineral in the crust and opens the door to discuss the “thermodynamic rarity” concept as a basis for exergy analyses for mineral systems. Thermodynamic rarity is understood as the amount of exergy needed to obtain a given mineral from a completely degraded state, denoted as Thanatia. The rarer the mineral, the greater the associated exergy costs. It quantifies value, as it relates to concentration, chemical composition and cohesion, key aspects that determine whether a mine is exploitable. The theory further allows one to quantify the gradual loss of mineral capital on Earth as a consequence of “rarefaction processes” that occur at a mineral’s end-of-life, when a commodity is wasted, and at its beginning-of-life, where mining ore grades decline after extraction.

The path toward energy transition requires many metals, some of which are scarce in nature or their supply is controlled by a few countries. The European and Spanish situations are particularly vulnerable because of the scarcity of crucial geological mineral resources, especially those known as critical. In this context, the recovery of metals from waste electric and electronic equipment (WEEE) presents an important opportunity to partly alleviate this situation because this region produces most of the WEEE per capita. In this study, 43 different categories of EEE placed in the Spanish market between 2016 and 2021 were assessed, considering the composition of up to 57 elements, with 34 being critical. The results show the great opportunities for urban mining: 1.4 million tons of metals valued at USD 2.43 billion, representing 80% of the mass and 25% of the price of the primary extraction in Spain during that period. In addition, 20,000 tons corresponded to critical metals. However, the short life of EEE and the low traceability and low recovery of metals, especially critical and precious (94% and 87% of their values are lost, respectively), make it necessary to overcome major challenges to develop a new industry capable of moving toward a deeper circular economy.

In the last century, the economic growth has been accompanied by a worldwide diffusion of polymers for multiple applications. However, there is a growing attention to the environmental pollution and energy consumption linked to the unconditional use of plastic. In the present work, exergy is used as a measure of the resource consumption during the life cycle of polymers. Nine commercially diffused polymers are chosen, and their production chains are identified according to the “grave to cradle” approach. The global Embodied Exergy (EE) is calculated as the sum of the contribution of each step of the chain, including the production process and the Exergy Replacement Cost (ERC) of the fossil fuel. Then, recycling routes and the associated exergy consumption are analysed. Thermodynamic recycling indexes are developed depending on the final product, namely the crude polymeric material and the oil derivatives or structural molecules. The main results show that some commonly used polymers have a considerable impact in terms of EE (e.g., PET). Recycling indexes encourage the recycling processes, which are always energetically convenient (from 10% to 60% of exergy savings) compared with the production from virgin raw material. Results from EE calculation are used for the thermodynamic assessment of the plastic content of vehicle components, to obtain useful information for recycling practices development.