The higher strength of a hard roof leads to higher coal pressure during coal mining, especially under extra-thick coal seam conditions. This study addresses the hard roof control problem for extra-thick coal seams using the air return roadway 4106 (AR 4106) of the Wenjiapo Coal Mine as a case study. A new surrounding rock control strategy is proposed, which mainly includes 44 m deep-hole pre-splitting blasting for stress releasing and flexible 4-m-long bolt for roof supporting. Based on the new support scheme, field tests were performed. The results show that roadway support failure in traditional scenarios is caused by insufficient bolt length and extensive rotary subsidence of the long cantilever beam of the hard roof. In the new proposed scheme, flexible 4-m-long bolts are shown to effectively restrain the initial expansion deformation of the top coal. The deflection of the rock beam anchored by the roof foundation are improved. Deep-hole pre-splitting blasting effectively reduces the cantilever distance of the “block B” of the voussoir beam structure. The stress environment of the roadway surrounding rock is optimized and anchorage structure damage is inhibited. The results provide insights regarding the safe control of roadway roofs under extra-thick coal seam conditions.

The low injectability and strong permeation of micro-fractures in argillaceous rock masses significantly impair the impermeabilization and reinforcement performance of conventional cement-based grouting materials. This study first develops a highly injectable and high-strength nano-silica sol-based composite grout. Then, the characteristics of silica sol, cement grout, and composite grout in argillaceous fractured rock masses are analyzed and compared. The permeation mechanism of the composite-grout grouting in these rock masses is preliminarily elucidated, and the grouting process is described in detail, showing its application prospects. The research results indicate the following: (1) The electrical conductivity and stone-formation rate of granular pulp can reflect the characteristics of pulp filtration. Silica sol is a grouting material with nanometer particles, and the stone rate and gel strength are weakly affected by rock mass infiltration. (2) A large amount of water cannot be combined into the gel network and separated during the cement slurry percolation process, resulting in a significant reduction in the stone rate and compressive strength of deep rock mass. The minimum stone rate decreased to 45.19%, and the minimum compressive strength decreased to 2.29 MPa. This reduces the sealing and reinforcement effect of cement grouting on deep rock masses. (3) Rock permeation primarily affects the compressive strength of the formed stones, with minimal impact on the stability and stone-formation rate of the composite grout. As permeability decreases, the position of rock permeation shifts closer to the rock surface, while the sealing of deeper rock masses is less affected, enabling the composite grout to achieve dual functions of superficial reinforcement and deep sealing. This study provides theoretical support for the practical application of composite-grout grouting in reinforcing argillaceous rock masses.

The low-permeability argillaceous rock mass is an unfavorable geological body commonly found in the construction process of underground engineering conditions such as roadways and tunnels. Due to the compact structure and low permeability of the rock mass, grouting with conventional materials cannot effectively seal the micro-cracks of the rock mass. Based on the low efficiency of high-pressure grouting of nano-silica sol, this paper preliminarily explores the regularities and mechanism of grouting and pore sealing of low-permeability rock mass under the action of silica sol imbibition from the aspects of gelling properties of silica sol, core pore structure, imbibition law, and pore sealing characteristics. The results show the following: (1) The increase in particle size during the gel process reduced the injectability and wettability of the silica sol. The imbibition properties of silica sol were time-varying, and the deterioration inflection points of injectability and wettability appeared at 10 h and 9 h, respectively. (2) Catalyst, temperature, gel process, and rock mass permeability will affect the law of core imbibition, and the injectability and capillary force of the grouting material and rock mass will jointly affect the imbibition process of silica sol. (3) Silica sol imbibition changed the pore size distribution of the core, the pore volume above 50 nm decreased, and the pore volume below 50 nm increased. Silica sol has multiple effects such as filling, adsorption, and percolation in the imbibition process of the micro-pores of rock mass, and the adsorption and percolation of silica are related to the nano micro-pores.

To study the damage and destruction behavior of small coal pillars in coal mine roadway driving along gobs under long-term in-situ stress and multiple engineering disturbances, an unconfined compression experiment under a discontinuous cyclic load was designed, with the holding time as a variable. An electro-hydraulic servo rock testing machine was used to impose a discontinuous cyclic load on the coal sample and perform a final uniaxial compressive strength test. The changes in pore number and diameter in the coal under stress were monitored by nuclear magnetic resonance analysis. An increase in holding time in the discontinuous cyclic loading resulted in a significant increase in the number and diameter of pores in the coal sample; the coal porosity continued to increase, and the proportion of pores in the coal changed. The proportion of micropores decreased gradually, whereas the proportion of mesopores and macropores (cracks) increased. The degree of internal specimen damage increased with an increase of holding time, which resulted in a gradual decrease in final uniaxial compressive strength. Therefore, under the action of a long-term stress, to improve the bearing capacity of the coal pillar while avoiding gas and water influx into the working face in the goaf, the coal pillar should be reinforced with multi-layer and multi-grain grouting.