Two grades of pure tungsten, single and polycrystalline, were irradiated for 282 days in the HFR reactor, Petten, at 900 °C to an average damage level of 1.6dpa. Each grade of tungsten was investigated using the transmission electron microscope (TEM) to assess the effect of neutron irradiation on tungsten microstructure. Investigations revealed the formation of faceted cavities, whose diameter varies from 4 to 14nm in both materials. The cavities are homogeneously distributed only inside single crystalline tungsten. The local distribution of cavities in polycrystalline tungsten is strongly influenced by grain boundaries. The number densities of cavities were measured to be 4×1021 m−3 for polycrystalline and 2.5×1021 m−3 for single crystalline tungsten. This corresponds to volumetric densities of 0.45% and 0.33% respectively. High-resolution transmission electron microscopy (HRTEM) revealed that faces of cavities are oriented in (110) plane. Analytical investigations showed precipitation of rhenium and osmium produced by a transmutation reaction around cavities and at grain boundaries

The behaviour of many materials is strongly influenced by the mechanical properties of hard phases, present either from deliberate introduction for reinforcement or as deleterious precipitates. While it is, therefore, self-evident that these phases should be studied, the ability to do so—particularly their plasticity—is hindered by their small sizes and lack of bulk ductility at room temperature. Many researchers have, therefore, turned to small-scale testing in order to suppress brittle fracture and study the deformation mechanisms of complex crystal structures. To characterise the plasticity of a hard and potentially anisotropic crystal, several steps and different nanomechanical testing techniques are involved, in particular nanoindentation and microcompression. The mechanical data can only be interpreted based on imaging and orientation measurements by electron microscopy. Here, we provide a tutorial to guide the collection, analysis, and interpretation of data on plasticity in hard crystals. We provide code collated in our group to help new researchers to analyse their data efficiently from the start. As part of the tutorial, we show how the slip systems and deformation mechanisms in intermetallics such as the Fe₇Mo₆ μ-phase are discovered, where the large and complex crystal structure precludes determining a priori even the slip planes in these phases. By comparison with other works in the literature, we also aim to identify “best practises” for researchers throughout to aid in the application of the methods to other materials systems.

We show here, based on VAlN, TiAlN and the related oxynitrides, that the (brittle) fracture and elastic properties may be consistently modelled from quantum- to continuum mechanics using micromechanical testing to link both scales. The measured elastic moduli match closely with those predicted by density functional theory calculations. Good agreement was also observed between the micro-cantilever bending experiments and cohesive-zone-finite element modelling. These scale-bridging data serve as a baseline for future improvements of the fracture toughness of these coating systems based on microstructure and coating architecture optimization. GRAPHICAL ABSTRACT IMPACT STATEMENT We link ab initio calculations with finite element modelling using micro-mechanical testing to consistently model the elastic and fracture behaviour of transition metal nitrides and oxynitrides.

Composite materials usually possess a severe deformation incompatibility between the soft and hard phases. Here, we show how this incompatibility problem is overcome by a novel composite design. A gradient nanolayer-structured Cu-Zr material has been synthesized by magnetron sputtering and tested by micropillar compression. The interface spacing between the alternating Cu and Zr nanolayers increases gradually by one order of magnitude from 10 nm at the surface to 100 nm in the centre. The interface spacing gradient creates a mechanical gradient in the depth direction, which generates a deformation gradient during loading that accumulates a substantial amount of geometrically necessary dislocations. These dislocations render the component layers of originally high mechanical contrast compatible. As a result, we revealed a synergetic mechanical response in the material, which is characterized by fully compatible deformation between the constituent Cu and Zr nanolayers with different thicknesses, resulting in a maximum uniform layer strain of up to 60% in the composite. The deformed pillars have a smooth surface, validating the absence of deformation incompatibility between the layers. The joint deformation response is discussed in terms of a micromechanical finite element simulation.