Roles of the particle, strengthening, and weakening during deformation of the particle reinforced metal matrix composite, were studied using in situ technique. Composites with three different strengths Al-Cu-Mg alloy matrices reinforced by three sizes SiC particles were manufactured and subjected to in situ tensile testing. Based on in situ observation, damage process, fraction and size distribution of the cracked particles were collected to investigate the behavior of the particle during composite deformation. The presence of the particle strengthens the composite, while the particle cracking under high load weakens the composite. This strengthening to weakening transformation is controlled by the damage process of the particle and decided by the particle strength, size distribution, and the matrix flow behavior together. With a proper match of the particle and matrix, an effective strengthening can be obtained. Finally, the effective match range of the particle and the matrix was defined as a function of the particle size and the matrix strength.

The strengthening and weakening effects of SiC particles on composite strength and ductility were studied. Al-Cu-Mg alloys matrices with three different mechanical properties were used. Their yield strength, ultimate strength, and elongation range from 90 to 379 MPa, 131 to 561 MPa, and 18% to 31%, respectively. SiC particles with sizes of 4, 8, 12, 15, 20, and 30 μm were used to reinforce these three matrices, separately, and the composites of eighteen combinations of the particle sizes and matrix strengths were manufactured. Yield strength, ultimate strength, elongation, and fracture morphology of these composites were characterized. Based on the analysis, the strengthening to weakening behavior on strength and ductility were comprehensively discussed. The critical particle size having the best ductility was obtained. The strengthening limit and match range of the particle and the matrix to achieve effective strengthening were defined as a function of the particle size and matrix strength. This work offers an important reference for optimization of mechanical properties of the particle-reinforced metal matrix composites.