Roles of the particle, strengthening, and weakening during deformation of the particle reinforced metal matrix composite, were studied using in situ technique. Composites with three different strengths Al-Cu-Mg alloy matrices reinforced by three sizes SiC particles were manufactured and subjected to in situ tensile testing. Based on in situ observation, damage process, fraction and size distribution of the cracked particles were collected to investigate the behavior of the particle during composite deformation. The presence of the particle strengthens the composite, while the particle cracking under high load weakens the composite. This strengthening to weakening transformation is controlled by the damage process of the particle and decided by the particle strength, size distribution, and the matrix flow behavior together. With a proper match of the particle and matrix, an effective strengthening can be obtained. Finally, the effective match range of the particle and the matrix was defined as a function of the particle size and the matrix strength.

The strengthening and weakening effects of SiC particles on composite strength and ductility were studied. Al-Cu-Mg alloys matrices with three different mechanical properties were used. Their yield strength, ultimate strength, and elongation range from 90 to 379 MPa, 131 to 561 MPa, and 18% to 31%, respectively. SiC particles with sizes of 4, 8, 12, 15, 20, and 30 μm were used to reinforce these three matrices, separately, and the composites of eighteen combinations of the particle sizes and matrix strengths were manufactured. Yield strength, ultimate strength, elongation, and fracture morphology of these composites were characterized. Based on the analysis, the strengthening to weakening behavior on strength and ductility were comprehensively discussed. The critical particle size having the best ductility was obtained. The strengthening limit and match range of the particle and the matrix to achieve effective strengthening were defined as a function of the particle size and matrix strength. This work offers an important reference for optimization of mechanical properties of the particle-reinforced metal matrix composites.

Rolling treatments have been identified as a promising fabrication and deformation processing technique for graphene/metal composites with high performance. However, it is still a challenge to choose appropriate rolling parameters to achieve high strength, ductility and electrical conductivity of the composite simultaneously. In this study, graphene/Cu composites were prepared with an in situ growth method and rolling treatment. The effects of rolling deformation and temperature on the microstructural evolution of graphene and Cu grains, interface bonding between graphene and the matrix, mechanical and electrical properties were systemically investigated. The cold-rolled composite with 85% deformation displayed a maximum ultimate strength of 548 MPa, a high elongation of 8.8% and a good electrical conductivity of 86.2% IACS. This is attributed to oriented graphene arrangement and matrix grain refinement. Our research provides a comprehensive understanding for the rolling behavior of graphene/Cu composites, and can promote the development of graphene-based composites with high performance.

Graphite/Al composites had attracted significant attention for thermal management applications due to their excellent thermal properties. However, the improvement of thermal properties was restricted by the insufficient wettability between graphite and Al. In this study, silicon carbide and titanium carbide coatings have been uniformly coated on the graphite by the reactive sputtering method, and Graphite/Al laminate composites were fabricated by a hot isostatic pressing process to investigate the influence on thermal conductivity and mechanical properties. The results show that carbide coating can effectively improve the interfacial thermal conductance of SiC@Graphite/Al and TiC@Graphite/Al composites by 9.8 times and 3.4 times, respectively. After surface modification, the in-plane thermal conductivity (TC) of the composites with different volume fractions are all exceeding the 90% of the predictions. In comparison, SiC is more conducive to improving the thermal conductivity of composite materials, since the thermal conductivity of the 28.7 vol.% SiC@Graphite/Al reached the highest value of 499 W/m·K, while TiC is favorable for improving the mechanical properties. The finding is beneficial to the understanding of carbide coating engineering in the Graphite/Al composites.

Three-dimensional porous network encapsulation strategy is an effective means to obtain composite phase-change materials (PCMs) with high heat storage capacity and enhanced thermal conductivity. Herein, macroporous reduced graphene oxide (rGO) aerogels with adjustable pore size are prepared by the emulsion template method and hydrothermal reduction process. Further, the shape-stabilized rGO-aerogel-based composite PCMs are constructed after the combination of 3D porous rGO supports and paraffin wax (PW) through vacuum melting infiltration. By regulating the pore structure of the rGO aerogel network, the rGO-based composite PCMs achieve excellent energy storage properties with a phase-change enthalpy of 179.94 J/g for the loading amount of 95.61 wt% and an obvious enhancement in thermal conductivity of 0.412 W/m⁻¹·K⁻¹, which is 54.89% higher than pristine PW and enduring thermal cycling stability. The obtained macroporous rGO-aerogel-based composite PCMs with high thermal storage and heat transfer performance effectively broaden the application of PCMs in the field of thermal energy storage.

Graphite/Al composites have attracted much attrition due to their excellent thermal properties. However, the improvement of thermal conductivity (TC) is limited by the difficulty in controlling the orientation of graphite and the poor wettability between graphite and aluminum. In this study, a novel process for fabricating the Graphite/Al composites is proposed, which involves fabricating graphite film and aluminum foil into laminate material. Then, taking a rolling method, the fractured and well oriented graphite film can help the composite achieve high TC while maintaining a certain strength. The result reveals that both single and total reduction have a significant influence on the diameter and orientation of the graphite, and by adjusting the process parameters, composites with high TC can be acquired at a relatively low reinforcement volume. This near-net-forming process can directly meet the thickness requirements for electronic packaging and avoids the exposure of graphite to the surface during secondary processing, which is promising to promote the application for high TC Graphite/Al composites in thermal management.