European union end of life vehicle directive mandates the use of more sustainable/recyclable materials in automotive industries. Thermoplastics matrix-based composites allow recyclability of composites at the end of life; however, their processing technology is more challenging than thermoset composites. Manufacturing process and mechanical testing of sustainable sandwich composite made from sustainable materials: flax, recycled carbon fiber, polypropylene, and recycled PET foam are presented in this article. High pressure compression molding with adhesive thermoplastic polymer film was used for manufacturing sandwich composite skin. The recycled PET foam core was integrated/joined with the skin using a thermoplastics adhesive film. A three-point bending test was conducted to compare the flexural properties. The results show that such sustainable sandwich composites will be an excellent material for truck side panel to operate in adverse wind/storm conditions. The sustainable sandwich composite can potentially be an excellent candidate for the fabrication of light-duty, lightweight, and low-cost engineering structures in automotive industry to meet the EU end of life requirements.

Laser-induced graphene (LIG) has become a promising stealth material due to its excellent electromagnetic loss characteristics in the terahertz and microwave bands (2–18 Ghz) and the advantages of low-cost large-scale manufacturing. With the rapid advancement of electromagnetic detection technologies toward multispectral and high-dynamic-range capabilities, there is an increasing demand for LIG-based stealth materials with superior absorption performance. The synergistic design of functional material doping and structural configurations has been identified as a critical approach to achieve high electromagnetic shielding performance in LIG-based composites. This article briefly reviews the developmental progress of LIG-based electromagnetic stealth materials, with a particular emphasis on doping technologies and shielding mechanisms tailored for stealth applications. Furthermore, we propose potential future development pathways for LIG-based stealth materials to facilitate their transition toward broader practical applications.

Composite materials have been extensively utilized in unmanned aerial vehicles (UAVs) and other aerospace applications due to their unique advantages, while laser countermeasures have emerged as a critical approach in anti-UAV warfare. Different laser modes produce significantly different effects. In this study, we have mainly considered the ablation and damage characteristics of composite materials affected by continuous wave (CW) and pulsed laser (PL) modes. Through comparative analysis of damage morphologies and elemental variations, the damage characteristics and mechanisms of composite materials have been studied, and thermodynamic models have been established. The results demonstrate that the damage produced using the CW mode is primarily thermal ablation, induced through power intensification, whereas the PL mode predominantly causes thermal stress fractures via energy concentration. This investigation provides fundamental references for optimizing laser-based counter-UAV systems.

This paper proposes a broadband and high-efficiency anomalous reflection device based on a dielectric catenary metasurface, addressing the bottleneck problems of low efficiency and narrow bandwidth in traditional discrete metasurfaces. By designing a silicon-based equal-strength catenary structure, the efficient control of circularly polarized light beams within a wide angular range in the infrared band has been achieved. Simulation results show that the designed metasurface exhibits excellent beam steering performance when the deflection angle reaches 65°. Furthermore, to characterize the diffraction efficiency of the metasurface within a large angular range, the results indicate that under oblique incidence (0–60°), the diffraction efficiency of the ±1st order exceeds 80%, and the undesired higher-order diffractions are significantly suppressed. This ultrahigh working efficiency is attributed to the nearly perfect polarization conversion and continuous phase profile of the dielectric catenary structure. By combining catenary optics with the low-loss properties of the dielectric material, this design provides a new solution for the design of efficient, broadband, and wide-angle planar optical devices.