Planting uniformity performance of motor-driven maize precision seeding systems

Repeated and missed spraying are common problems during the working of boom sprayers, especially in the breakpoint continuous process. Therefore, the present study investigated a breakpoint continuous spraying system for automatic-guidance boom sprayers based on a hysteresis compensation algorithm for spraying. An operational breakpoint identification algorithm, which combines a real-time kinematic global navigation satellite system (RTK-GNSS) and wheel odometer, was proposed; a pre-adjusted proportional-integral-derivative (PID) control algorithm for the opening degree of the proportional control valve was designed in thus study. Tests were conducted to establish equations correlating the opening degree of the proportional control valve, pump output flow rate, and main pipeline flow rate, with an R² ≥ 0.9525. The time to adjust to the target flow rate was experimentally tested. The breakpoint identification accuracy of the RTK-GNSS and RTK-GNSS + wheel odometer was experimentally assessed. A field spraying deposition variation experiment was conducted. According to the results, the system effectively eliminated missed spraying, with a maximum repeated spraying distance of ≤3.3 m, and it achieved a flow control error within 3%. This system also reduced the repeated spraying area and enhanced the pesticide spraying quality of breakpoint continuous spraying for automatic-guidance boom sprayers.

Orchard pesticide off-target deposition and drift cause substantial soil and water pollution, and other environmental pollution. Orchard target-oriented spraying technologies have been used to reduce the deposition and drift caused by off-target spraying and control environmental pollution to within an acceptable range. Two target-oriented spraying systems based on photoelectric sensors or ultrasonic sensors were developed. Three spraying treatments of young cherry trees and adult apple trees were conducted using a commercial sprayer with a photoelectric-based target-oriented spraying system, an ultrasonic-based target-oriented spraying system or no target-oriented spraying system. A rhodamine tracer was used instead of pesticide. Filter papers were fixed in the trees and on the ground. The tracer on the filter papers was washed off to calculate the deposition distribution in the trees and on the ground. The deposition data were used to evaluate the systems and pesticide off-target deposition achieved with orchard target-oriented sprayers. The results showed that the two target-oriented spraying systems greatly reduced the ground deposition compared to that caused by off-target spraying. Compared with that from off-target spraying, the ground deposition from photoelectric-based (trunk-based) and ultrasonic-based (canopy-based) target-oriented spraying decreased by 50.63% and 38.74%, respectively, for the young fruit trees and by 21.66% and 29.87%, respectively, for the adult fruit trees. The trunk-based target-oriented detection method can be considered more suitable for young trees, whereas the canopy-based target-oriented detection method can be considered more suitable for adult trees. The maximum ground deposition occurred 1.5 m from the tree trunk at the back of the tree canopy and was caused by the high airflow at the air outlet of the sprayer. A suitable air speed and air volume at the air outlet of the sprayer can reduce pesticide deposition on the ground.

Orchard spraying can effectively control pests and diseases. Over-spraying commonly results in excessive pesticide residues on agricultural products and environmental pollution. To avoid these problems, variable spraying technology uses target canopy detection to evaluate the leaf area in a canopy and adjust the application rate accordingly. In this study, a mobile LiDAR detection platform was set up to automatically measure point cloud data for a thick canopy in an apple orchard. A test platform was built, and manual measurements of the canopy leaf area were taken. Then, polynomial regression, back propagation (BP) neural network regression, and partial least squares regression (PLSR) algorithms were used to study the relationship between the orchard tree canopy point clouds and leaf areas. The BP neural network algorithm (86.1% and 73.6% accuracies for the test and verification data, respectively) and the PLSR algorithm (78.46% and 60.3%, respectively) performed better than the Fourier function of the polynomial regression (59.73% accuracy). The leaf area model obtained using PLSR was intuitive and simple, while the BP neural network algorithm was more accurate and could meet the requirements for high-precision variable spraying.

The canopy volume of fruit trees is an important input for the precise and varying application of pesticides in orchards. The fixed mesh division method is mostly used to calculate canopy volumes with variable target-oriented spraying. To reduce the influence of the working speed on the detection accuracy under a fixed mesh width division, the cuboid accumulation of divided areas (CADAs), which is a light detection and ranging (LiDAR) online detection method for a fruit tree canopy volume based on dynamic mesh division, is proposed in this paper. In the method, the area is divided according to the number of unilateral nozzles of the sprayer in the canopy height direction of the fruit tree, and the mesh width is dynamically adjusted according to the change in the working speed in the moving direction of the sprayer. To verify the accuracy and applicability of the method, the simulation canopy and peach tree canopy detection experiments were carried out. The test results show that the CADA method can be used to calculate the contour and volume of the canopy. However, detection errors easily occur at the edge of the canopy, resulting in a detection error of 8.33% for the simulated canopy volume. The CADA method has a good detection accuracy under different moving speeds and fruit tree canopy sizes. At a speed of 1 m/s, the detection accuracy of the canopy volume reaches 99.18%. Compared with the existing canopy volume calculation methods based on the alpha-shape algorithm and canopy meshing-profile characterization (CMPC), the detection accuracy of the CADA method is 2.73% and 7.22% better, respectively. This method can not only reduce the influence of the moving speed on the detection accuracy of the canopy volume, but also improve the detection accuracy. Thus, this method can provide theoretical support for the research and development of target-oriented variable spraying control systems for orchards.

To ensure boom sprayer safety and spraying efficiency, the sprayer boom height must be adjusted during pesticide application. The field variation characteristics of the sprayer boom height are the basis of the boom balance adjustment. A boom height detection system based on ultrasonic sensors was designed. Field tests were performed in 2.0 ha of vacant fields and 13.44 ha of wheat stubble fields. A signal processing method based on the K-means clustering algorithm was used to preprocess the ultrasonic sensor data. The results showed that the K-means clustering algorithm could effectively improve the detection accuracy of an ultrasonic sensor. The boom height variation was greatest at the sides of the boom, and the primary frequencies of the boom height variation were concentrated within a low-frequency band from 0 Hz to 1 Hz. The U-turn operation was more likely to cause the boom to contact the crop canopy or the ground than row operation. As the spraying speed increased, the maximum boom height variation and maximum roll angle increased; these primary components decreased in frequency, and the amplitude clearly increased. The maximum boom height variation exceeded 50 cm, and the maximum roll angle exceeded 3°, which not only aggravated the droplet drift but also caused damage to the boom and nozzles due to contact with the ground or the crop canopy. These findings can provide a theoretical basis for use in the development of an automatic boom height adjustment system.