Physical Internet (PI, π) has been widely used for transforming and upgrading the logistics and supply chain management worldwide. This study extends the PI concept into manufacturing shop floors where typical logistics resources are converted into smart manufacturing objects (SMOs) using Internet of Things (IoT) and wireless technologies to create a RFID-enabled intelligent shop floor environment. In such PI-based environment, enormous RFID data could be captured and collected. This study introduces a Big Data Analytics for RFID logistics data by defining different behaviours of SMOs. Several findings are significant. It is observed that task weight is primarily considered in the logistics decision-making in this case. Additionally, the highest residence time occurs in a buffer with the value of 12.17 (unit of time) which is 40.57% of the total delivery time. That implies the high work-in-progress inventory level in this buffer. Key findings and observations are generated into managerial implications, which are useful for various users to make logistics decisions under PI-enabled intelligent shop floors.

As a major challenge and opportunity for traditional manufacturing, intelligent manufacturing is facing the needs of sustainable development in future. Sustainability assessment undoubtedly plays a pivotal role for future development of intelligent manufacturing. Aiming at this, the paper presents the digital twin driven information architecture of sustainability assessment oriented for dynamic evolution under the whole life cycle based on the classic digital twin mapping system. The sustainability assessment method segment of the architecture includes indicator system building, indicator value determination, indicator importance degree determination and intelligent manufacturing project assessing. A novel approach for treating the ambiguity of expert’ judgment in indicator value determination by introducing trapezoidal fuzzy number into analytic hierarchy process is proposed, while the complexity of the influence relationship among the indicators is processed by the integration of complex networks modeling and PROMETHEE II for the indicator importance degree determination. A two-stage evidence combination model based on evidence theory is built for intelligent manufacturing project assessing lastly. The presented digital-twin-driven information architecture and the sustainability assessment method is tested and validated on a study of sustainability assessment of 8 intelligent manufacturing projects of an air conditioning enterprise. The results of the presented method were validated by comparing them with the results of the fuzzy and rough extension of the PROMETHEE II, TOPSIS and VIKOR methods, indicator importance degree determining method by entropy and indicator value determining method by accurate expert scoring.