This paper aims to investigate the crashworthiness performance degradation of a damaged 5052 aluminum honeycomb panels under in-plane uniaxial quasi-static compression and the possibility of improving it using reinforcement tubes. The in-plane crushing behaviors and energy absorption capacities of the intact, damaged, and tube-reinforced damaged panels with different damage sizes in both X1 and X2 directions are numerically simulated by using the nonlinear FE method Abaqus/Explicit, and the crashworthiness performances are compared with each other. The validation of finite element model involves comparing the obtained simulation results with theoretical and experimental ones. Very good agreement between numerical, experimental, and theoretical results is achieved. The first maximum compressive load and the mean crushing load of the different honeycomb configurations are analyzed and compared through the load–strain curves. The energy absorption capacity of the damaged and the tube-reinforced damaged panels is calculated and then compared with their corresponding intact ones. The deformation modes are explained in detail. The obtained results show that the crashworthiness performance degradation is directly proportional to the damage size as well as the insertion of reinforcement tubes considerably improves in-plane crushing resistance of damaged honeycomb panels.
This article addresses the numerical computation problem of induced inflow ratio based on the helicopter momentum theory in forward flight. The Glauert inflow formula (equation) is a nonlinear equation usually solved by the Newton–Raphson method in a relatively small number of iterations. However, many high-order convergence multipoint iterative methods have been developed over the last decade. The study examines several selected methods in terms of finding ones that provide a solution in only one iteration with acceptable accuracy. Furthermore, the influence of initial guesses on the accuracy of the obtained solutions has been investigated. In this regard, the practical range of parameters of the Glauert inflow equation for helicopters in forward flight is roughly determined by simplified modeling of a power and stall-flutter limitation. For these purposes, a basic low-fidelity longitudinal trim model of a single-rotor helicopter in steady-level flight is modified and numerically solved by a symbolic transformation of a system of 20+ nonlinear equations into a single nonlinear equation.
This study focuses on optimizing carbon/epoxy laminate configurations to maximize the flutter speed of composite structures using a Fast Tree Regression algorithm. Initially, a seed dataset was created, using finite element method (FEM) modal analysis for common stack-ups used in composite fins and UAV components. The FEM analysis, based on the Lanczos algorithm for extracting modal frequencies in bending and torsion, was verified through experimental modal analysis using an AS-4/3501-6 composite system. Custom software was developed to interface with the FEA modal software, enabling the generation and augmentation of laminate dataset scenarios. The seed dataset was expanded until the coefficient of determination (R2) reached at least 0.95. Various regression algorithms, including Fast Forest Regression, Fast Tree Regression, Sdca Regression, and Lbfgs Poisson Regression, were evaluated. The Fast Tree Regression algorithm was selected for further analysis due to its superior performance. This algorithm was applied to a design space of nearly 2000 potential laminate candidates, focusing on symmetric lay-ups to avoid undesirable coupling between bending and torsion in UAV and missile control surfaces. The final optimized lay-ups, exhibit the highest Delta function values (the squared difference of modal frequencies in torsion and bending), indicating the expected highest flutter speeds. The results demonstrate the efficacy of tailored composite materials in achieving specific aerodynamic performance goals.
15 November 2022 in Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications
In this study, the effectiveness of an alternative approach to temporarily repair an open-hole damaged Nomex honeycomb sandwich structure is experimentally investigated. The repair process consists of a resin-infused carbon fabric wet layup patch adhesively bonded to the facesheets and Airex structural foam used as a core replacement plug. The specimens of intact, damaged and repaired Nomex honeycomb sandwich panels are subjected to the quasi-static three-point bending test. The panel's flexural performances are determined by analyzing the obtained load-displacement responses. The effectiveness of the proposed repair technique is evaluated by comparing the responses of the repaired panels with the ones obtained from the intact and damaged panel specimens. The comparison is effectuated in terms of mean values of flexural elastic modulus, peak force, energy absorption, and specific energy absorption. In addition, the observed failure modes of the different panel configurations are pointed out and discussed.