Biocomposites are increasingly used in the industry for the replacement of synthetic materials, thanks to their good mechanical properties, being lightweight, and having low cost. Unfortunately, in several potential fields of structural application their static strength and fatigue life are not high enough. For this reason, several chemical treatments on the fibers have been proposed in literature, although still without fully satisfactory results. To overcome this drawback, in this study we present a procedure based on the addition of a carbonaceous filler to a green epoxy matrix reinforced by Agave sisalana fibers. Among all carbon-based materials, biochar was selected for its environmental friendliness, along with its ability to improve the mechanical properties of polymers. Different percentages of biochar, 1, 2, and 4 wt %, were finely dispersed into the resin using a mixer and a sonicator, then a compression molding process coupled with an optimized thermomechanical cure process was used to produce a short fiber biocomposite with Vf = 35%. Systematic experimental tests have shown that the presence of biochar, in the amount 2 wt %, has significant effects on the matrix and fiber interphase, and leads to an increase of up to three orders of magnitude in the fatigue life, together with an appreciable improvement in static tensile strength.

The use of natural fiber-based composites is on the rise in many industries. Thanks to their eco-sustainability, these innovative materials make it possible to adapt the production of components, systems and machines to the increasingly stringent regulations on environmental protection, while at the same time reducing production costs, weight and operating costs. Optimizing the mechanical properties of biocomposites is an important goal of applied research. In this work, using a new numerical approach, the effects of the volume fraction, average length, distribution of orientation and curvature of fibers on the Young’s modulus of a biocomposite reinforced with short natural fibers were studied. Although the proposed approach could be applied to any biocomposite, sisal fibers and an eco-sustainable thermosetting matrix (green epoxy) were considered in both simulations and the associated experimental assessment. The results of the simulations showed the following effects of the aforementioned parameters on Young’s modulus: a linear growth with the volume fraction, nonlinear growth as the length of the fibers increased, a reduction as the average curvature increased and an increase in stiffness in the x-y plane as the distribution of fiber orientation in the z direction decreased.

Thanks to good mechanical performances, high availability, low cost and low weight, the agave sisalana fiber allows to obtain biocomposites characterised by high specific properties, potentially very attractive for the replacement of synthetic materials in various industrial fields. Unfortunately, due to the low strength versus transversal damage processes mainly related to the matrix brittleness and/or to the low fiber/matrix adhesion, the tensile performance of random short fiber biocomposites are quite low, and to date most of the fiber treatments proposed in literature to improve the fiber-matrix adhesion, have not led to very satisfactory results. In order to overcome such a drawback, this work in turn proposes the proper introduction of low fractions carbon nanotubes to activate advantageous improvements in matrix toughness as well as fiber-matrix bridging effects, that can both lead to appreciable increments of the tensile strength.Systematic experimental static and fatigue tests performed on high quality biocomposites obtained by an optimized compression molding process, have shown that the introduction of 1% of carbon nanotubes is sufficient to gives significant improvement in both stiffness and static tensile strength, respectively by approximately 28% and 30%. Furthermore, toughening the biocomposite with 1% of nanotubes results in an appreciable enhancement in lifetime of at least 3 orders of magnitude. Biocomposites with 2% of CNTs show instead more limited improvement of 13% in stiffness, 6% in strength and 150% in lifetime. Also, a thorough analysis of the damage processes by SEM micrographs, as well as of the main fatigue data, has allowed to determine the model that can be used to predict the fatigue performance of such biocomposites.