This research focuses on the production and construction stages of the life cycle analysis (LCA) of asphalt mixtures modified with industrial waste and by-products, based on the quantification of methane (CH₄), carbon monoxide (CO) and carbon dioxide (CO₂) emissions produced during these processes. A laboratory-designed and calibrated gas measurement system with a microcontroller and MQ sensors is used to compare the emissions (GHG) of a “conventional” asphalt mix with those emitted by waste-modified asphalt mixes (polyethylene terephthalate and nylon fibres) and industrial by-products (copper slag and cellulose ash). The results obtained show that the gases emitted by each type of material can influence the design criteria from an environmental perspective. Methane gas emissions for asphalt mixes made with polymeric materials increase compared to the production phase of a conventional mix (M1) by 21% for PET and 14% for nylon. In contrast, for mixtures made with copper slag and cellulose ash, this emission is reduced by 12%. In addition, the use of copper slag and cellulose ash to replace natural aggregates reduces greenhouse gas emissions by 15% during the production phase and contributes to the creation of photochemical ozone for a shorter period of time. Regarding carbon dioxide emission, it increases considerably for all asphalt mixes, by 26% and 44.5% for cellulose ash and copper slag, respectively. For asphalt mixtures made of polymeric materials, the increase in carbon dioxide emission is significant, 130% for PET and 53% for nylon. In addition, it is noted that for this type of material, not only the emission of the gas must be taken into consideration, but also the time that the volatile particles spend in the atmosphere, affecting climate change and photochemical ozone (smog). The carbon monoxide gases emitted in the production phase of all the asphalt mixes analysed is similar among them.

The increased population has accelerated pavement deterioration of and boosted production of residues, generating a constant environmental problem. One of the main problems of pavements is a failure to develop union between bituminous mastic ligand and aggregate. The following study evaluates the use of ash from cellulose incineration as a contribution filler to improve thermal susceptibility of pavements in different climatic zones. The applied methodology for dosage was based on volumetric criteria and state curves. The obtained results showed that reusing this residue in determined conditions (Cv/Cs ≤ 1) offers lower wear loss to 35% of temperatures between −10 and 60 °C, due to the Cv/Cs = 0.75 ratio that maximizes the cohesive properties of the mixture. Therefore, we showed that this type of industry residue can be reused without complication in zones of certain climatic criteria and that it provides improved properties to the asphalt mix compared to conventional mixes.

Porous asphalt (PA) mixtures have become a common and very useful pavement technology for preventing dangerous driving conditions in wet weather and as a permeable surface in permeable pavement systems due to their capacity to filter water. The increased social awareness of sustainability matters has expanded the interest in reducing the impact of construction materials on the environment, mainly by using recycled materials in their composition and, hence, reducing the depletion of raw materials. In this research, two innovative recycled filler materials, namely, cellulose ash (CA) and combustion soot (CS), have been used as a total filler replacement in PA mixtures to look for improved mechanical strengths and characteristics. Four different filler dosages were assessed for each filler material, and the produced PA mixtures were tested for their particle loss, water sensitivity, freeze–thaw durability, Marshall stability, resilient modulus and permeability in order to obtain a full picture of their performance. The obtained results showed that both filler materials, adequately dosed, can generate PA mixtures that significantly overcome reference mechanical values for PA mixtures that maintain adequate infiltration capacities to satisfy the main international standards, proving to be suitable replacements for conventional filler materials commonly used in asphalt mixture production.