Induction heating is efficient, precise, cost-effective, and clean. The heating process is coupled to an electrically conducting material, usually a metal. As most polymers are dielectric and non-conducting, induction heating is not applicable. In order to transfer energy from an electromagnetic field into polymer induction structures, conducting materials or materials that absorb the radiation are required. This report gives a brief overview of induction heating processes used in polymer technology. In contrast to metals, most polymer materials are not affected by electromagnetic fields. However, an unwanted temperature rise of the polymer can occur when a radio frequency field is applied. The now available high-field magnetic sources provide a new platform for induction heating at very low frequencies, avoiding unwanted thermal effects within the material. Using polycarbonate and octadecylamine as an example, it is demonstrated that induction heating performed by a magnetic-field pulse with a maximum flux density of 59 T can be used to initiate chemical reactions. A 50 nm thick Ag loop, with a mean diameter of 7 mm, placed in the polymer-polymer interface acts as susceptor and a resistive heating element. The formation of urethane as a linker compound was examined by infrared spectroscopic imaging and differential scanning calorimetry.

Polymeric coatings are widely used to enhance the load bearing capacity and chemical durability of alkali-resistant glass (AR-glass) textile in cement-based composites. The contact zone between coated yarns and concrete matrix plays a major role to enable the stress transfer and has still to be improved for the full exploitation of the mechanical behavior of the composite. As a new approach, this paper studies how the addition of nanoclay particles in the polymer coating formulation can increase the chemical bond between organic coating and inorganic matrix. This includes the description of the water-based coating preparation by dispersing sodium montmorillonites, whereby the resulting coating nanostructure is characterized by X-ray diffraction and energy dispersive X-ray spectroscopy. Single glass fibers were treated by dip-coating. Atomic force microscopy was used to determine the surface roughness, and the effect on the fiber tensile properties was studied. Moreover, the morphological and chemical characteristics of the coatings were compared with the results obtained from single fiber pull-out (SFPO) tests. It was shown that the incorporation of nanoclays leads to increased interfacial shear strength arising from the ability of nanoclay particles to nucleate hydration products in the fiber-matrix contact zone.

Nature provides various templates for integrating organic and inorganic materials to create high-performance composites. Biological structures such as nacre and the structural elements of the glass sponge are built up in layers, leading to remarkable fracture toughness. In this work, the brick-and-mortar and layer-by-layer structures found in these biological examples have been abstracted and implemented by using an aqueous polymer dispersion in combination with nanoclay particles and sodium water glass. These dispersions were used as impregnation of carbon rovings in order to form bio-inspired contact zones towards the concrete matrix. The bonding behavior was investigated using the Yarn Pull-Out (YPO) test, and a beneficial behavior of the layered polymer–nanoclay dispersions was observed. Thermogravimetric analysis (TGA) was used to determine the organic impregnation content of the roving. Further, light microscopy of the roving cross-sections prior to YPO and visual analyses of the fractured contact zone of split concrete specimens provided information on the quality of the impregnation and the interaction with the concrete matrix.

Electrochemically exfoliated graphene (eeG) layers possess a variety of potential applications, e.g. as susceptor material for contactless induction heating in dynamic electro-magnetic fields, and as flexible and transparent electrode or resistivity heating elements. Spray coating of eeG dispersions was investigated in detail as a simple and fast method to deposit both, thin conducting layers and ring structures on polycarbonate substrates. The spray coating process was examined by systematic variation of dispersion concentration and volume applied to heated substrates. Properties of the obtained layers were characterized by UV-VIS spectroscopy, SEM and Confocal Scanning Microscopy. Electrical conductivity of eeG ring structures was measured using micro-four-point measurements. Modification of eeG with poly(dopamine) and post-thermal treatment yields in the reduction of the oxidized graphene proportion, an increase in electrical conductivity, and mechanical stabilization of the deposited thin layers. The chemical composition of modified eeG layer was analyzed via x-ray photoelectron spectroscopy pointing to the reductive behavior of poly(dopamine). Application oriented experiments demonstrate the direct electric current heating (Joule-Heating) effect of spray-coated eeG layers.