In high humidity areas, it is necessary to improve the impermeability of concrete to water and other erosion solutions. The internal defect and pore channel of concrete are the main factors affecting the impermeability and durability. In this paper, a novel hydrophobic agent named Yellow River Engineering Consulting (YREC) was prepared. The relative internal defect degree of concrete with different curing ages and YREC contents was evaluated by ultrasonic non-destructive testing as qualitative characterization method, and the effect of YREC on hydration reaction was investigates using X-ray powder diffraction (XRD). Water permeability and contact angle tests were used to analyze the internal and external hydrophobicity induced by YREC addition, respectively. The pore structure changes of concrete mortar matrix induced by YREC were further discussed applying low-temperature liquid nitrogen adsorption (LT-NA) and mercury intrusion/extrusion porosimetry (MIP). The results indicated that YREC not only improves the impermeability of water, but also greatly enhances the mechanical strength. In the case of mixing YREC, the porosity of concrete mortar matrix decreases accompanied with the more advantage pores (micropores and transition pores) developed. Based on the relative internal defect degree and the changes of multi-scale pore structure, the functionality and durability of concrete with 4% YREC addition are the most desirable.

The roughness of the interlayer concrete, which is an important index for the construction of dams, affects the mechanical properties of the interface between new and old concrete. The traditional monitoring method cannot satisfy field measurements. Therefore, this paper proposes a concrete surface roughness measurement method based on 3D laser scanning technology and implements 3D point cloud calculations. Two layers of specimens with same concrete mix proportion were poured 28 days apart, and a splitting tensile strength test of the superimposed specimen was carried out. Four groups of experiments (MR-S, MR-N, MR-15, and MR-35) tested the interlaminar tensile splitting strength of nine 150 mm cubic specimens on the 3rd, 7th, 14th, and 28th days, respectively. Filling volume, mean amplitude, surface area expansion rate, normal angle std. dev., and curvature std. dev. were measured in the study. The results showed that as the surface roughness of the concrete increased, as did the flushing pressure. The splitting strength of the concrete interface after it solidified increased with age. At 28 days, the splitting strength of MR-15 was higher than that of MR-35. The mean amplitude and the normal angle std. dev. of the rough surface could replace the traditional filling volume index. The new 3D point cloud calculation method for calculating concrete surface roughness was proven by experiments to have good performance.

Thermal stress control is crucial for massive concrete structures during construction. The cooling strategies directly determine the safety of structures, material quality, construction efficiency, and project cost. However, precise spatiotemporal thermal stress regulation and management are difficult to achieve due to the lack of balanced discriminant criteria and multi-objective optimization methods for the selection of traditional strategies. Therefore, an intelligent optimization method for thermal stress management strategy in massive concrete structures, considering the balance of safety, quality, efficiency, and cost (SEQC-TSOM), is proposed. Initially, a Thermal Stress Simulation Mechanism Model (TSSM) is constructed to accurately evaluate the structural state throughout the entire process. Subsequently, a mechanism data-driven surrogate model (MD-SM) is constructed to quickly evaluate the structural response under different cooling strategies. Furthermore, a multi-objective intelligent optimization model and a multi-criteria decision-making model are proposed to filter the intelligent optimal strategy from the Pareto solution set. Finally, a case study based on the Baihetan arch dam project is conducted, and the results show that the safety, quality, efficiency, and cost (SEQC)-balanced strategy increases safety by 42%, improves cooling efficiency by 36%, and reduces cooling costs by 20.6% compared with traditional strategies.

Concrete arch dams represent a predominant dam type in water conservancy and hydropower projects in China. The control of concrete placement progress during construction directly impacts project quality and construction efficiency. Traditional manual monitoring methods, characterized by delayed response and strong subjectivity, struggle to meet the demands of modern intelligent construction management. This study introduces machine vision technology to monitor the concrete placement process and establishes an intelligent analysis system for construction scenes based on deep learning. By comparing the performance of U-Net and DeepLabV3+ semantic segmentation models in complex construction environments, the U-Net model, achieving an IoU of 89%, was selected to identify vibrated and non-vibrated concrete areas, thereby optimizing the concrete image segmentation algorithm. A comprehensive real-time analysis method for placement progress was developed, enabling automatic ternary classification and progress calculation for key construction stages, including concrete unloading, spreading, and vibration. In a continuous placement case study of Monolith No. 3 at a project site, the model’s segmentation results showed only an 8.2% error compared with manual annotations, confirming the method’s real-time capability and reliability. The research outcomes provide robust data support for intelligent construction management and hold significant practical value for enhancing the quality and efficiency of hydraulic engineering construction.