Two types of cattail flower-derived nanoporous carbon (NPC), i.e., NPC activated with KOH and H₃PO₄, were produced and characterized using several techniques (e.g., Raman spectroscopy, nitrogen adsorption, and X-ray photoelectron spectroscopy). The influence of the carbon support characteristics on the particle sizes and chemical states of Pd in the synthesized Pd/NPC catalysts, which affect the catalytic activity and product selectivity, was analyzed. The surface chemistry properties of NPC were the main factors influencing the Pd particle size; by contrast, the textural properties did not significantly affect the size of the Pd particles on NPC supports. The use of Pd nanoparticles supported on the rich-functionalized surface carbons obtained by H₃PO₄ activation led to superior catalytic activity for the polyunsaturated fatty acid methyl ester (poly-FAME) hydrogenation, which could achieve 90% poly-FAME conversion and 84% selectivity towards monounsaturated FAME after a 45-min reaction time. This is due to the small Pd nanoparticle size and the high acidity of the catalysts, which are beneficial for the partial hydrogenation of poly-FAME in biodiesel. Conversely, the Pd nanoparticles supported on the high-surface-area carbon by KOH activation, with large Pd particle size and low acidity, required a longer reaction time to reach similar conversion and product selectivity levels.

To improve the oxidative stability of biodiesel fuel (BDF), the polyunsaturated fatty acid methyl esters (poly-FAME) presented in commercial palm oil-derived biodiesel fuel (palm-BDF) were selectively hydrogenated to monounsaturated fatty acid methyl esters (mono-FAME) under a mild condition (80 °C, 0.5 MPa) using activated carbon (AC)-supported Pd catalysts with a Pd loading of 1 wt.%. The partially hydrotreated palm-BDF (denoted as H-FAME) which has low poly-FAME components is a new type of BDF with enhanced quality for use in high blends. In this study, we reported that the chemical states and particle sizes of Pd in the prepared Pd/AC catalysts were significantly influenced by the Pd precursors, Pd(NO₃)₂ and Pd(NH₃)₄Cl₂, and thus varied their hydrogenation activity and product selectivity. The 1%Pd/AC (nit) catalyst, prepared using Pd(NO₃)₂, presented high performance for selective hydrogenation of poly-FAME into mono-FAME with high oxidation stability, owning to its large Pd particles (8.4 nm). Conversely, the 1%Pd/AC (amc) catalyst, prepared using Pd(NH₃)₄Cl₂, contained small Pd particles (2.7 nm) with a little Cl residues, which could be completely removed by washing with an aqueous solution of 0.1 M NH₄OH. The small Pd particles gave increased selectivity toward unwanted-FAME components, particularly the saturated fatty acid methyl esters during the hydrogenation of poly-FAME. This selectivity is unprofitable for improving the biodiesel quality.