Hydrothermal carbonization (HTC) is a prominent thermochemical technology that can convert high-moisture waste into a valuable product (called hydrochar) at a relatively mild treatment condition (180–260 °C and 2–10 MPa). With rapidly growing research on HTC and hydrochar in recent years, review articles addressing the current and future direction of this research are scarce. Hence, this article aims to review various emerging applications of hydrochars, e.g., from solid fuel to soil amendment, from electron storage to hydrogen storage, from dye adsorption, toxin adsorption, heavy metal adsorption to nutrient recovery, and from carbon capture to carbon sequestration, etc. This article further provides an insight in the hydrochar’s working mechanism for various applications and how the applications can be improved through chemical modification of the hydrochar. Finally, new perspectives with appropriate recommendations have been made to further unveil potential applications and its improvement through hydrochar and its modified version.

Shrimp shell is a popularly consumed seafood around the globe which generates a substantial quantity of solid wet waste. Hydrothermal carbonization (HTC) could be a viable pathway to convert wet shrimp shell waste into energy-dense hydrochar. The present study aims to assess the fuel properties, physicochemical attributes, and combustion properties of shrimp shell hydrochar generated with a wide range of HTC temperatures (110–290 °C). Results showed that a rise in carbonization rate results in a decline in mass yield to as low as 25.7% with the increase in HTC temperature. Thermogravimetric analysis indicates shrimp shell hydrochars to be more thermally stable than raw dried feedstock. Results from the bomb calorimeter report a maximum HHV of 27.9 MJ/kg for SS-290, showing a 13% increase in energy densification compared to raw shrimp shell. The slagging and fouling indices determined for the hydrochars further assisted in addressing the concern regarding increasing ash content changing from 17.0% to 36.6%. Lower ratings of the slagging index, fouling index, alkali index, and chlorine content for hydrochars at higher temperature indicate the reduced probability of reactor fouling during combustion. The findings of the analysis demonstrate that HTC is a promising approach for transforming shrimp shell waste into a potential fuel replacement.

Air classification (AC) is a cost-effective technology that separates the energy-dense light ash fraction (LAF) from the inorganic-rich high ash fraction (HAF) of corn stover. HAF could be upgraded into energy-dense solid fuel by hydrothermal carbonization (HTC). However, HTC is a high-temperature, high-pressure process, which requires additional energy to operate. In this study, three different scenarios (i.e., AC only, HTC only, and integrated AC–HTC) were investigated for the energy recovery of corn stover. AC was performed on corn stover at an 8 Hz fan speed, which yielded 84.4 wt. % LAF, 12.8 wt. % HAF, and 2.8 wt. % below screen particles. About 27 wt. % ash was reduced from LAF by the AC process. Furthermore, HTC was performed on raw corn stover and the HAF of corn stover at 200, 230, and 260 °C for 30 min. To evaluate energy recovery, solid products were characterized in terms of mass yield, ash yield, ultimate analysis, proximate analyses, and higher heating value (HHV). The results showed that the energy density was increased with the increase in HTC temperature, meanwhile the mass yield and ash yield were decreased with the increase in HTC temperature. Proximate analysis showed that fixed carbon increased 18 wt. % for original char and 27 wt. % for HAF char at 260 °C, compared to their respective feedstocks. Finally, the hydrochar resulting from HAF was mixed with LAF and pelletized at 180 bar and 90 °C to densify the energy content. An energy balance of the integrated AC–HTC process was performed, and the results shows that integrated AC with HTC performed at 230 °C resulted in an additional 800 MJ/ton of energy recovery compared to the AC-only scenario.