Novel structure design and shielding mechanism of various shielding materials are critically reviewed. Measurement methods of far-field and near-field shielding are presented. Challenges and future perspectives for shielding materials are discussed.
Ultra-efficient electromagnetic interference (EMI) shielding composites with excellent microwave absorbing properties are the most desirable solution for eliminating microwave pollution. However, integrating absorbing and electromagnetic shielding materials is a difficult challenge because they have different design strategies. In this work, the compatibility of high absorption and shielding capability based on progressive conductivity modular design was realized. Reduced graphene oxide@ferroferric oxide/carbon nanotube/tetraneedle-like ZnO whisker@silver/waterborne polyurethane (rGO@Fe3O4/CNT/T-ZnO@Ag/WPU) multistage composite foams with aligned porous structures were fabricated, which exhibited an excellent average EMI SE > 92.3 dB and remarkable microwave absorption performance with reflection loss < −10 dB in the frequency range of 8.2–18.0 GHz. The average shielding effectiveness of reflection (SER) and reflectivity (R) are as low as 0.065 dB and 0.015, respectively. Besides, the correlations between the morphology and structure of the composite foam and the electromagnetic wave attenuation mechanism were established via electromagnetic simulation. Significantly, the integration of efficient absorbing and shielding materials was realized for the first time. Such composite foams with electromagnetic wave absorption and shielding characteristics are light weight and structurally designable with an adjustable shielding mechanism, and exhibit low filler consumption and high performance. They display promising applications in demanding electromagnetic environments. Our work provides a new strategy to design ultra-efficient EMI shielding materials with reliable absorption-dominated features.
Highlights A confined thermal expansion strategy to fabricate liquid metal (LM)-based monoliths with continuous LM network at ultra-low content. The results show a strong integration advantage of LM-based monoliths in density, mechanical strength, electromagnetic interference shielding effectiveness, and near field shielding effectiveness, as well as multi-functions such as magnetic actuation. AbstractSection Abstract Liquid metal (LM) has become an emerging material paradigm in the electromagnetic interference shielding field owing to its excellent electrical conductivity. However, the processing of lightweight bulk LM composites with finite package without leakage is still a great challenge, due to high surface tension and pump-out issues of LM. Here, a novel confined thermal expansion strategy based on expandable microsphere (EM) is proposed to develop a new class of LM-based monoliths with 3D continuous conductive network. The EM/LM monolith (EM/LMm) presents outstanding performance of lightweight like metallic aerogel (0.104 g cm−1), high strength (3.43 MPa), super elasticity (90% strain), as well as excellent tailor ability and recyclability, rely on its unique gas-filled closed-cellular structure and refined LM network. Moreover, the assembled highly conducting EM/LMm exhibits a recorded shielding effectiveness (98.7 dB) over a broad frequency range of 8.2–40 GHz among reported LM-based composites at an ultra-low content of LM, and demonstrates excellent electromagnetic sealing capacity in practical electronics. The ternary EM/LM/Ni monoliths fabricated by the same approach could be promising universal design principles for multifunctional LM composites, and applicable in magnetic responsive actuator.
21 October 2020 in ACS Applied Materials & Interfaces