Management of waste from carbon fibre composites has become a significant societal issue as the application of composite grows across many industries. In this study, carbon fibres (CF) were successfully recovered from cured carbon fibre/epoxy (CF/EP) prepreg under microwave pyrolysis at 450, 550 and 650 °C followed by oxidation of any residual char. The recovered fibres were investigated for their tensile properties, surface morphologies and the elements/functional groups presented on the surface. The chemical compositions of gaseous and oil pyrolysis products were also analysed. The microwave pyrolysis effectively pyrolyzed the epoxy (EP) resin. Char residue remained on the fibre surface and the amount of char reduced as the pyrolysis temperature increased. Compared to virgin fibres, the recovered fibre suffered from a strength reduction by less than 20%, and this reduction could be mitigated by reducing the pyrolysis temperature. The surface of recovered fibre remained clean and smooth, while the profile of elements and functional groups at the surface were similar to those of virgin fibres. The main gaseous products were CO, H₂, CO₂ and CH_4, whilst the liquid product stream included phenolic and aromatic compounds.

Recycling of carbon fibers is one of the upcoming global research topics in composite engineering. This work investigates the influence of chemical treatment on the recovery of carbon fibers from carbon fiber reinforced plastic before pyrolysis. The chemical pretreatment was achieved using a zinc chloride/ethanol solution. The pyrolysis process was conducted in a sliding furnace. The effect of such pre-treatment on thermal degradation behaviour was determined by a thermogravimetric analyser (TGA). An original sample was also investigated for benchmarking. After the thermal pyrolysis process, the fiber tensile properties were measured using a single fiber tester. The surface functional groups and graphitization degree recovered carbon fiber were characterized using X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy. The surface morphology of recycled carbon fibers was investigated by SEM. Pristine carbon fibers were also included in the study for benchmarking. During the pyrolysis process, the devolatilisation temperature of the pre-impregnated prepregreduced by around 40-50°C and the peak temperature was 40-50°C lower compared to that of the original prepreg. The chemical pre-treatment process reduces the pyrolysis temperature compared to the conventional pyrolysis process. After pyrolysis in nitrogen with a small amount of air, loose carbon fibers were recovered, and their surface was clean. The similar surface functional groups and the decrease of degree of graphitization were detected on the recycled carbon fiber.