Advances in the development of analysis and design methods for fluid-flow machines have enabled both their multi-criteria optimisation and miniaturisation. To decrease the size of such a machine whilst, at the same time, maintaining its output power level, the rotor’s rotational speed needs to be increased. It is the reason for serious difficulties with respect to the rotor dynamics and the selection of a bearing system. This article discusses the simulation analysis and experimental research carried out on a prototypical microturbine, designed for use in a domestic ORC (organic Rankine cycle) cogeneration system. During the design process, the basic assumption was to develop a turbomachine, whose dimensions would have been as small as possible and whose output electric power would have been about 1 kilowatt. A supersonic impulse turbine, with a nominal rotational speed of 100,000 rpm, was used in order to obtain high flow efficiency. The maximum speed of the rotor was determined at a level of 120,000 rpm. The article presents the results of analyses made at the design stage and preliminary results of the experimental research. The numerical simulations covered the bearing system optimisation and the rotor dynamics analysis. Next, based on the outcomes of these analyses, a decision was made to use non-conventional gas bearings which are fed by the low-boiling medium’s vapour that comes from the ORC system. Within the framework of the experimental research, the dynamic behaviour of the turbogenerator was examined in terms of the rotational speed and produced energy. The performed measurements are proof of very good dynamic properties of the tested machine and after the research was over it was concluded that there were absolutely no signs of wear of the turbogenerator’s subassemblies.
The foil bearing consists of parts made of very thin, properly shaped foils. Usually, it is very difficult or even impossible to measure the vibrations of these elements during the bearing operation using traditional sensors. Therefore, the authors of this article have proposed an entirely new approach to this issue. This article discusses the analysis of vibrations of the structural supporting layer of a gas foil bearing at high rotational speeds. Instead of using a traditional method to measure the bearing journal movement, the measurement was performed using an ultra-high-speed digital camera. This type of measurement was used for the first time to analyse foil bearing displacement. It turned out that doing so can give a far more vibrant picture of what is happening in gas foil bearings during their operation. The article includes an analysis of foil vibrations. This phenomenon has already been analysed numerically, and this is the first time it has been analysed experimentally. The registered motion of the foils can be compared with the results obtained from numerical models, thus allowing their further development. One such comparison is shown in this article.
Hydrodynamic bearings are commonly used in ship propulsion systems. Typically, they are calculated using numerical or experimental methods. This paper presents an experimental study through which it has been possible to estimate 24 dynamic coefficients of two hydrodynamic slide bearings operating under nonlinear conditions. During the investigation, bearing mass coefficients are identified by means of a newly developed algorithm. An impact hammer was used to excite vibration of the shaft. The approximation by means of the least squares method was applied to determine bearing dynamic coefficients. Based on the performed research, the four (i.e. two main and two crosscoupled) coefficients of stiffness, damping and mass for each bearing were obtained. The mass coefficients add up to the complex shaft weight. These values are not required for modeling dynamics of the machine because the rotor mass is usually known, however, they may serve as a good indicator to validate the correctness of the stiffness and damping coefficients determined. Additionally, the experimental research procedure was described. The signals of displacements in the bearings and the excitation forces used for determination of the bearing dynamic coefficients were shown. The study discussed in this article is about a rotor supported by two hydrodynamic bearings operating in a nonlinear manner. On the basis of computations, the results of bearing dynamic coefficients were presented for a selected speed.
The article presents results of efficiency calculations for two 560 MW nuclear cycles with high-temperature gas-cooled reactor (HTGR). An assumption was made that systems of this type can be used in so-called marine nuclear power plants. The first analysed system is the nuclear steam power plant. For the steam cycle, the efficiency calculations were performed with the code DIAGAR, which is dedicated for analysing this type of systems. The other system is the power plant with gas turbine, in which the combustion chamber has been replaced with the HTGR. For this system, a number of calculations were also performed to assess its efficiency. Moreover, the article names factors in favour of floating nuclear power plants with HTGRs, which, due to passive safety systems, are exposed to much smaller risk of breakdown than other types of reactors which were in common use in the past. Along with safety aspects, it is also economic and social aspect which make the use of this type of systems advisable.