A shell-type medium frequency transformer (MFT) using amorphous alloy material is designed for high-power electronic applications. The optimal area product design method is adopted to design an MFT, which maximizes the high efficiency and power density, minimizes the loss and volume, and meets the limitations of insulation and temperature rise. Then, a 20 kVA/10 kHz MFT is designed. To ensure the rationality of the MFT design, the magnetic properties of the amorphous alloy material are measured, and finite element simulations are carried out based on measured magnetic properties. The magnetic flux density, loss, and temperature rise of the designed MFT are analyzed. Finally, a 20 kVA/10 kHz MFT prototype is fabricated, and experimental tests are carried out. The loss and temperature rise of the MFT prototype are within reason, which verifies the effectiveness of the proposed scheme.

The isolated DC/DC converter plays an irreplaceable role in the development of the DC microgrid. However, the multiple discrete high‐frequency transformers occupy considerable volume in power converters due to the connection of multiple isolated converters. In order to reduce the number of discrete transformers and increase the power density as well as the reliability of the power converter, a three‐port isolated DC/DC converter with a decoupling magnetic integrated high‐frequency transformer (DMIHFT) is proposed for the DC microgrid in this paper. The semiconductor count of the proposed converter is reduced by combining one DAB converter and two LLC converters. Three discrete transformers are integrated into a single common core, and magnetic decoupling is achieved among each transformer by rational design at the same time. In addition, the magnetic circuit model derivation process of the proposed DMIHFT and the operation principles of the converter are described in detail. The design guidance of the proposed DMIHFT is present. And then, a 15 kW/20 kHz DMIHFT is designed based on the design guideline, and the simulation is carried out. Finally, a 15 kW/20 kHz DMIHFT prototype is fabricated, and the effectiveness of the proposed DMIHFT is verified by experimental results.

This paper proposes an LLC‐DAB integrated high‐frequency isolated DC–DC converter topology structure to reduce the loss and cost of the DC power distribution system. Furthermore, the complexity and efficiency of the system also can be improved. The proposed converter consists of a DAB converter and two input‐parallel‐output‐parallel half‐bridge LLC resonant converters. It provides two DC voltage level buses, namely the HVDC bus and the LVDC bus. Compared with the typical converter topology of the DC power distribution system, the number of power semiconductors of the proposed converter topology is reduced by sharing the power semiconductors of the DAB converter and LLC resonant converter. As a result, with the number of power semiconductors decreasing, the cost and loss of the system are reduced. Moreover, the proposed converter can control the flow direction of power conversion and supply power to the loads. The single‐phase‐shift modulation method is adopted for the DAB converter, and two LLC resonant converters operate as the DC transformer under resonant frequency with open‐loop control. The operation principles and characteristics of the proposed converter are discussed. Finally, the simulation is carried out and an experimental prototype is developed to verify the effectiveness of the proposed topology.

In order to solve the problems of poor thermal stability and high frequency noise of transformer in traditional DC‐DC converter, the medium frequency transformer in isolated DC‐DC converter is designed and studied, which adopts 0.15 mm ultra‐thin silicon steel sheet. Firstly, the magnetism of ultra‐thin silicon steel is measured by using single‐piece silicon steel sheet measuring device, and the B‐H curves and B‐P curves at different frequencies are given. According to the magnetic measurement results, the electromagnetic scheme of three port medium frequency transformer is designed by AP method and applied the particle swarm algorithm to further design under the constraint of loss minimization. Secondly the three‐winding transformer of DC‐DC converter is optimized and simulated. The magnetic flux density, loss, temperature field distribution, output voltage and current waveform of the transformer under different working conditions are given. Finally, the 20 kW DC‐DC converter was manufactured and the magnetic characteristics of the medium frequency transformer were experimented to verify the correctness of the proposed scheme.