Nowadays designing of selected areas of mines underground workings can be effectively improved by the application of computer techniques: 3D scanning, computer simulations and Virtual Reality. This, in fact, would result in the more reliable design process, significantly reduced designing costs and efforts, and improvement of the mines staff’s safety. This scientific paper presents a method developed for redesigning of selected areas of mines underground workings in which auxiliary transport is carried out. The method combines 3D laser scanning technique with computer simulations carried out in a CAD/MBS system, in order to determine the location of potential collisions of the transported loads with the arch yielding support and the equipment. The obtained results, visualized using Virtual Reality, will form input data in the process of designing the selected area of the mines underground workings. Finally, an example of the application of the described method during transportation of big-size load is given.

Dynamic development of 3D printing technology contributes to its wide applicability. FDM (Fused Deposition Method) is the most known and popular 3D printing method due to its availability and affordability. It is also usable in design of technical objects – to verify design concepts with use of 3D printed prototypes. The prototypes are produced at lower cost and shorter time comparing to other manufacturing methods and might be used for a number of purposes depending on designed object’s features they reflect. In the article, usability of 3D printing method FDM for designing of technical objects is verified based on sample functional prototypes. Methodology applied to develop these prototypes and their stand tests are covered. General conclusion is that 3D printed prototypes manufactured with FDM method proved to be useful for verifying new concepts within design processes carried out in KOMAG.

This paper presents the results of the technological and economic analysis of mine water treatment systems before their discharge into the environment. The following analysis enabled us to determine the profitability of the investment, taking into account the TSS (total suspended solids) concentration in mine water. The simulation results showed that it is economically profitable to apply a water treatment system if natural sedimentation carried out in underground mine water passages, or in sedimentation tanks located on the ground, is ineffective for TSS removal. Economic and financial parameters allow us to conclude that all analyzed variants of the application of a pre-treatment system are characterized by high economic effectiveness. This mainly results from the high profitability of an analyzed investment, comparatively low capital expenditure, and present low market percentage rates. The most profitable variant (TSS concentration is 1000 mg/dm³) brings significant economic indicators, i.e., high NPV–Net Present Value (100 319 270.28 PLN), a high NPVR–Net Present Value Ratio (8.96 PLN/PLN), and a short discount payback period (1 year 236.6 days). A high internal rate of return (157.8%) for this variant reduces the risk of losing profitability in a situation of growing capital costs in the monetary market.

In many industries, there is a continuous high demand for skilled welders. Practical training in welding is cost- and time-intensive. To reduce this problem, VR welding simulators have been developed in recent years. They vary in terms of portability, hardware and software components, and functionalities. In this paper, a VR simulator to support practical training in MIG/MAG welding, as a highly portable and affordable solution, is presented. Its only hardware components are an off-the-shelf mobile VR set, a welding torch, and welding coupons that are manufactured using the FDM 3D printing method. The software part is accessed and used via an Internet browser. An important feature of the simulator is also the possibility to differ immersion in the working environment while carrying out virtual welding, which makes the solution also usable for users prone to cybersickness. The VR welding simulator was refined based on feedback obtained during pilot tests. The test participants found it a useful aid for welders’ training, which justifies further work on its development and integration into the teaching of welding in educational and training units.

The way in which rescue actions are carried out in a hard coal mine is conditioned by a number of factors, including the type, scale, and location of the hazard; location of employees at the danger and level of their endangerment; and the ventilation system used in the impacted area. In this article, the importance and necessity to take into account a human factor, specifically the propensity for risky behavior, alongside the selection of rescuers for rescue action is pointed out. As an introduction to the key research studies presented in this article, main ventilation systems used in hard coal mines are described and three real cases of natural hazard occurrences in hard coal mines are discussed. An analysis of these events has shown that the degree of difficulty of a rescue action depends, among other aspects, on the ventilation system applied. Next, a study covering a synthetic assessment of 25 mining rescuers taking into account the ‘risky behavior’ parameter is presented. The results were interpreted considering the—described earlier—cases of hazard occurrence in coal mines and ventilation systems applied there. For the research sample, a selection of rescuers to carry out actions in particular types of ventilation systems, taking as a criterion the mark they obtained in the synthetic assessment, is proposed.