Significant design efforts were undertaken during the Pre-Concept Design (PCD) phase of the European DEMO program to optimize the helium cooled pebble bed (HCPB) breeding blanket. A gate review was conducted for the entire European DEMO program at the conclusion of the PCD phase. This article presents a summary of the design evolution and the rationale behind the HCPB breeding blanket concept for the European DEMO. The main performance metrics, including nuclear, thermal hydraulics, thermal mechanical, and tritium permeation behaviors, are reported. These figures demonstrate that the HCPB breeding blanket is a highly effective tritium-breeding and robust driver blanket concept for the European DEMO. In addition, three alternative concepts of interest were explored. Furthermore, this article outlines the upcoming design and R&D activities for the HCPB breeding blanket during the Concept Design phase (2021–2027).

An emerging breeding blanket that fulfills performance criteria, meets the safety requirements, and is reliable enough to meet the plant availability is a challenging issue that assumes complex studies involving numerous neutronic analyses based on the Monte Carlo simulations with MCNP code. Two different concepts are now candidates to be implemented as a driver blanket for DEMO fusion reactor: WCLL (Water-Cooled Lithium Lead) and HCPB (Helium-Cooled Pebble Bed). The current R&D work within the EUROfusion DEMO project is concentrated on a search for the new water-cooled blanket layouts: a deep upgrade of the WCLL blanket to ensure a sufficient tritium breeding capability and an elaboration of the hybrid concept coupling technological advantages of water coolant, lead neutron multiplier, and ceramic breeder. To this end, very detailed, fully heterogeneous MCNP geometry models were developed for the newest designs of the WCLL-db (WCLL-double bundle) and WLCB (Water-cooled liquid Lead Ceramic Breeder) DEMO blankets to verify the new engineering solutions. This makes rigorous calculations possible to find an optimal breeder blanket layout. The basic response, tritium breeding ratio (TBR), was assessed for both concepts, and it appeared to be TBR = 1.16 for the WCLL-db and TBR ≤ 1.13 for the WLCB DEMOs, respectively. Several geometry layouts of the WLCB breeder blanket were investigated to reach the TBR sufficient for a sustainable tritium fuel cycle. Two promising novel solutions were suggested to enhance the tritium breeding performance of the WLCB blanket and to achieve TBR ≥ 1.16: heavy water coolant and an advanced breeder ceramic. Various nuclear safety aspects of the technologies utilized in both blanket concepts are addressed in this work to facilitate engineering decisions aimed at the consolidated blanket design for the upcoming DEMO reactor.

For the stable and self-sufficient functioning of the DEMO fusion reactor, one of the most important parameters that must be demonstrated is the Tritium Breeding Ratio (TBR). The reliable assessment of the TBR with safety margins is a matter of fusion reactor viability. The uncertainty of the TBR in the neutronic simulations includes many different aspects such as the uncertainty due to the simplification of the geometry models used, the uncertainty of the reactor layout and the uncertainty introduced due to neutronic calculations. The last one can be reduced by applying high fidelity Monte Carlo simulations for TBR estimations. Nevertheless, these calculations have inherent statistical errors controlled by the number of neutron histories, straightforward for a quantity such as that of TBR underlying errors due to nuclear data uncertainties. In fact, every evaluated nuclear data file involved in the MCNP calculations can be replaced with the set of the random data files representing the particular deviation of the nuclear model parameters, each of them being correct and valid for applications. To account for the uncertainty of the nuclear model parameters introduced in the evaluated data file, a total Monte Carlo (TMC) method can be used to analyze the uncertainty of TBR owing to the nuclear data used for calculations. To this end, two 3D fully heterogeneous geometry models of the helium cooled pebble bed (HCPB) and water cooled lithium lead (WCLL) European DEMOs were utilized for the calculations of the TBR. The TMC calculations were performed, making use of the TENDL-2017 nuclear data library random files with high enough statistics providing a well-resolved Gaussian distribution of the TBR value. The assessment was done for the estimation of the TBR uncertainty due to the nuclear data for entire material compositions and for separate materials: structural, breeder and neutron multipliers. The overall TBR uncertainty for the nuclear data was estimated to be 3~4% for the HCPB and WCLL DEMOs, respectively.

Research and development of the DEMOnstration power plant (DEMO) breeder blanket (BB) has been performed in recent years based on a predefined DEMO tritium breeding ratio (TBR) requirement, which determines a loss of wall surface due to non-breeding in-vessel components (IVCs) which consume plasma-facing wall surface and do not contribute to the breeding of tritium. The integration of different IVCs, such as plasma limiters, neutral beam injectors, electron cyclotron launchers and diagnostic systems, requires cut-outs in the BB, resulting in a loss of the breeder blanket volume, TBR and power generation, respectively. The neutronic analyses presented here have the goal of providing an assessment of the TBR losses associated with each IVC. Previously performed studies on this topic were carried out with simplified, homogenized BB geometry models. To address the effect of the detailed heterogeneous structure of the BBs on the TBR losses due to the inclusion of the IVCs in the tokamak, a series of blanket geometry models were developed for integration in the latest DEMO base model. The assessment was performed for both types of BBs currently developed within the EUROfusion project, the helium-cooled pebble bed (HCPB) and water-cooled lead–lithium (WCLL) concepts, and for the water-cooled lead and ceramic breeder (WLCB) hybrid BB concept. The neutronic simulations were performed using the MCNP6.2 Monte Carlo code with the Joint Evaluated Fission and Fusion File (JEFF) 3.3 data library. For each BB concept, a 22.5° toroidal sector of the DEMO tokamak was developed to assess the TBR and nuclear power generation in the breeder blankets. For the geometry models with the breeder blanket space filled only with blankets without considering IVCs, the results of the TBR calculations were 1.173, 1.150 and 1.140 for the HCPB, WCLL and WLCB BB concepts, respectively. The TBR impact of all IVCs and the losses of the power generation were estimated as a superposition of the individual effects.

There is widespread use of nuclear radiation for medical imagery and treatments. Worldwide, almost 40 million treatments are performed per year. There are also applications of radiation sources in other commercial fields, e.g., for weld inspection or steelmaking processes, in consumer products, in the food industry, and in agriculture. The large number of neutrons generated in a fusion reactor such as DEMO could potentially contribute to the production of the required radioactive isotopes. The associated commercial value of these isotopes could mitigate the capital investments and operating costs of a large fusion plant. The potential of producing various radioactive isotopes was studied from material pieces arranged inside a DEMO equatorial port plug. In this location, they are exposed to an intensive neutron spectrum suitable for a high isotope production rate. For this purpose, the full 3D geometry of one DEMO toroidal sector with an irradiation chamber in the equatorial port plug was modeled with an MCNP code to perform neutron transport simulations. Subsequent activation calculations provide detailed information on the quality and composition of the produced radioactive isotopes. The technical feasibility and the commercial potential of the production of various isotopes in the DEMO port are reported.