In the framework of the EUROfusion's Power Plant Physics and Technology, the working package breeding blanket (BB) aims at investigating four different BB concepts for an EU demonstration fusion reactor (DEMO). One of these concepts is the helium-cooled pebble bed (HCPB) BB, which is based on the use of pebble beds of lithiated ternary compounds and Be or beryllides as tritium breeder and multiplier materials, respectively, EUROFER97 as structural steel and He as coolant. This paper aims at giving an overview of the EU HCPB BB Research and Development (R&D) being developed at KIT, in collaboration with Wigner-RCP, BUTE-INT, and CIEMAT. The paper gives an outline of the HCPB BB design evolution, state-of-the-art basic functionalities, requirements and performances, and the associated R&D activities in the areas of design, functional materials, manufacturing, and testing. In addition, attention is given also to the activities dedicated to the development of heat transfer augmentation techniques for the first wall and the corresponding testing. Due to their nature as design drivers, a brief overview in the R&D of key HCPB interfacing areas is given as well, namely, the tritium extraction and recovery system, the primary heat transfer and power conversion systems, and safety topics, as well as some specific activities regarding the integration of in-vessel systems through the BB. As concluding remarks, an outline of the standing challenges and future R&D plans is summarized.

The helium-cooled pebble bed (HCPB) blanket is one of the two concepts proposed as a driver blanket for the European Union Demonstration Fusion Power Reactor (EU DEMO). In contrast to past conceptual design studies, in the frame of the current Power Plant Physics and Technology of the EUROfusion Consortium, the ongoing EU DEMO preconceptual design activities have adopted a holistic and integrated (i.e., systems engineering) design approach. As a consequence of this new approach, many interfaces and requirements have been identified, some of them driving the design of the blankets. This paper shows the advancements in the HCPB breeding blanket and describes the lessons learned after implementing the new approach. This new set of requirements has led us to reconsider fundamental aspects of the HCPB blanket design, especially in the way of how the heat is extracted from the blanket. Among others, the requirement to achieve a mature balance of plant (BOP) system plays a central role as a key design driver and has forced us to reduce pressure drops in the breeding blanket. In this regard, the blanket has been redesigned, leading to an enhanced concept based on single-module segments with a hexagonal matrix of fuel-breeder pins. Both the fuel-breeder pins and the first wall (FW) are equipped with turbulence promoters (augmented wall roughness in the fuel-breeder pins and V-ribs in the FW), following a similar idea as in the past MAGNOX, Advanced Gas Reactor (AGR), and Gas Cooled Reactor (GCR) programs in fission. This has led to minimizing the pressure drops while maximizing the heat transfer. Also, the blanket outlet temperature has been extended to 520°C, following the same principle as in Generation IV’s GCRs of maximizing the temperature difference across the core to minimize the reactor mass flow rate and thus the circulating power. All these features have led to a remarkably low plant circulating power (80 to 90 MW) and the required power per helium blower (5 to 6 MW), which potentially solves the key long-standing problem of the BOP technology readiness level for an ≈2.4-GW(thermal) helium-cooled DEMO reactor.

Significant design efforts were undertaken during the Pre-Concept Design (PCD) phase of the European DEMO program to optimize the helium cooled pebble bed (HCPB) breeding blanket. A gate review was conducted for the entire European DEMO program at the conclusion of the PCD phase. This article presents a summary of the design evolution and the rationale behind the HCPB breeding blanket concept for the European DEMO. The main performance metrics, including nuclear, thermal hydraulics, thermal mechanical, and tritium permeation behaviors, are reported. These figures demonstrate that the HCPB breeding blanket is a highly effective tritium-breeding and robust driver blanket concept for the European DEMO. In addition, three alternative concepts of interest were explored. Furthermore, this article outlines the upcoming design and R&D activities for the HCPB breeding blanket during the Concept Design phase (2021–2027).