The cement industry is highly energy-intensive, consuming approximately 7% of global industrial energy consumption each year. Improving production technology is a good strategy to reduce the energy needs of a cement plant. The market offers a wide variety of alternative solutions; besides, the literature already provides reviews of opportunities to improve energy efficiency in a cement plant. However, the technology is constantly developing, so the available alternatives may change within a few years. To keep the knowledge updated, investigating the current attractiveness of each solution is pivotal to analyze real companies. This article aims at describing the recent application in the Italian cement industry and the future perspectives of technologies. A sample of plant was investigated through the analysis of mandatory energy audit considering the type of interventions they have recently implemented, or they intend to implement. The outcome is a descriptive analysis, useful for companies willing to improve their sustainability. Results prove that solutions to reduce the energy consumption of auxiliary systems such as compressors, engines, and pumps are currently the most attractive opportunities. Moreover, the results prove that consulting sector experts enables the collection of updated ideas for improving technologies, thus giving valuable inputs to the scientific research.

The implementation of monitoring tools and energy management systems (EnMSs) supports companies in their long-term energy efficiency strategies, and they are essential to analyse the effectiveness of energy performance improvement actions (EPIAs). The first fundamental step towards increasing energy efficiency is the development of energy audits (EAs). EAs provide comprehensive information about the energy usage in a specific facility, identifying and quantifying cost-effective EPIAs. The crucial role of these tools in clean energy transition is remarked by the European Energy Efficiency Directive (EED), which promotes the implementation of EAs and EnMS programmes. The purpose of this work is to better understand the link between EnMSs (specifically ISO 50001) and EAs in the EED Article 8 implementation in two industrial and two tertiary sectors in Italy. Moreover, the impact of company size, energy monitoring systems, and EnMSs on planned and/or implemented EPIAs is analysed. Our findings show that, albeit the complexity of the variables involved in energy efficiency gap, the “energy savings/company” and “EPIA/site” ratios are higher in enterprises with an EnMS and monitoring system. Thus, a correct energy audit must always be accompanied by a specific monitoring plan if it is to be effective and useful to the company decision maker.

The glass industry is highly energy-intensive, consuming approximately 500–700 million GJ each year. Replacing inefficient equipment with better-performing equipment is a good strategy to reduce the energy consumption of a glass plant. Since there are many alternative solutions, the choice of which technological improvement to implement is usually difficult. Therefore, a review of solutions to reduce energy consumption in a glass plant is pivotal. The literature offers similar studies, but they are not sufficiently up-to-date and do not represent the actual state of the art, which should be updated. Thus, this paper aims to provide an updated list of alternative solutions, clustering them into different categories (e.g., the process stage). Moreover, this paper investigates the current applicability of energy-saving solutions in Italy. Specifically, a sample of 103 Italian companies is considered and the type of interventions that the companies recently implemented or that they intend to adopt is analyzed. Quantitative statistical and economic analyses were conducted to highlight the most popular solutions and determine their cost-effectiveness. The results show that most interventions consist of replacing machinery with more efficient ones, mainly in auxiliary systems (132 out of 426). The outcome of this paper could represent a guide to select energy-saving solutions.

The importance of small- and medium-sized enterprises (SMEs) from economic, social, and environmental point of views and the crucial role of energy efficiency are widely recognized. However, the development of effective policies and their analysis are still challenging topics, for which research is relatively scarce. The main reasons for this are the high heterogeneity of SMEs, their low energy impact compared with energy-intensive enterprises, the lack of quantitative in-formation on the energy consumption of SMEs, and the low awareness of SMEs on energy topics. The structural paradigm change in the energy markets has underlined the importance of EE in SMEs. Several studies have been devoted to analyzing EE policies, using different methods and targets, not necessarily with a focus on SMEs or quantitative figures. This study presents a scoping review aimed at mapping the scientific literature on this topic, assessing its volume, nature, characteristics, type of evidence available, key concepts, and possible gaps. The existing contributions were systematized on three assessment levels regarding the EE policies for SMEs: general framework for their classification; comprehensive analysis of contributions providing qualitative information; in-depth analysis of evaluation studies including quantitative information. This study highlights the need for a good balance between economic and supportive mechanisms and the crucial role of energy audits. The analyzed contributions show that despite SMEs’ efforts to develop EE policies, there are still important barriers to be addressed. Moreover, there is an important lack of quantitative analyses, which are necessary for the development a harmonized policy evaluation approach. Based on a synthesis of the review findings, key learnings for the better design, implementation, and evaluation of EE policies for SMEs are provided.

In this work, a novel methodology to assess energy performance indicators of productive and economic sectors trough the analysis of the Italian mandatory energy audits database is presented. The updating of sectoral reference energy performance indicators is fundamental for both companies and policy makers—for the formers to evaluate and compare their energy performance with competitors in order to achieve improvements and for the latter to effectively monitor the impact of energy policies. This methodology could be potentially applied to all production sectors, providing key information needed to characterize various production processes from an energy point of view. Awareness of energy efficiency and sectorial benchmarking represent the first necessary steps for companies moving towards energy transition. This paper provides details of the statistical method developed and its application to the NACE 23 division “Manufacturing of other non-metallic mineral products”, with a focus on the cement industry. For this sector, results are presented in terms of specific indicators based on energy source. General results, methodological insights, and validation of the proposed case study are discussed.

The growing attention towards environmental sustainability in the pharmaceutical industry and increased awareness of the potential for improving energy performance are justified by the fact that the sector is energy intensive. However, the variety of the processes and the lack of data about production and energy consumption make it difficult to calculate Energy Performance Indicators (EnPIs) as much as to list Energy Performance Improvements Actions (EPIAs). This work elaborates data, such as final energy consumption and site characteristics, from 84 mandatory Italian Energy Audits (EAs) to calculate the mean and standard deviation of site-level EnPIs. Additionally, the suggested and implemented EPIAs are analyzed to describe achieved and potential savings. The results show what follows. In the typical pharmaceutical plant, around 70% of energy is used in auxiliary services, and its use is not related to production. For this reason, EnPIs calculated both with respect to mass production and plant surfaces have a mid-to-wide standard deviation; the mean primary energy EnPI calculated with respect to plant surface area is 0.38 ± 0.22 toe/m². Most suggested EPIAs regard cold and hot energy production, as well as on-site energy production, from renewables and Combined Heat and Power (CHP) plants. The payback time is less than 4 years for many EPIAs, including both technical and managerial ones. According to the results, plant energy managers should calculate site EnPIs with respect to the site surface and increase monitoring of energy consumption at the process level. The last recommendation is also likely to be associated with more effective planning of EPIAs, allowing their introduction where the saving potential and economic indicators are more promising.