Polymer flooding has gained much interest within the oil industry in the past few decades as one of the most successful chemical enhanced oil recovery (CEOR) methods. The injectivity of polymer solutions in porous media is a key factor in polymer flooding projects. The main challenge that faces prediction of polymer injectivity in field applications is the inherent non-Newtonian behavior of polymer solutions. Polymer in situ rheology in porous media may exhibit complex behavior that encompasses shear thickening at high flow rates in addition to the typical shear thinning at low rates. This shear-dependent behavior is usually measured in lab core flood experiments. However, data from field applications are usually limited to the well bottom-hole pressure (BHP) as the sole source of information. In this paper, we analyze BHP data from field polymer injectivity test conducted in a Middle Eastern heterogeneous carbonate reservoir characterized by high-temperature and high-salinity (HTHS) conditions. The analysis involved incorporating available data to build a single-well model to simulate the injectivity test. Several generic sensitivities were tested to investigate the impact of stepwise variation in injection flow rate and polymer concentration. Polymer injection was reflected in a non-linear increase in pressure with injection, and longer transient behavior toward steady state. The results differ from water injection which have linear pressure response to rate variation, and quick stabilization of pressure after rate change. The best match of the polymer injection was obtained with complex rheology, that means the combined shear thickening at high rate near the well and moving through apparent Newtonian and shear thinning at low rate.

Summary: Polymer flooding is a mature enhanced oil recovery (EOR) technology that has been widely implemented around the world for more than 60 years. Polymer flooding mostly targets medium- to high-permeability sandstone reservoirs with moderate salinity, hardness, and temperatures. However, in the last few years, the envelope of polymer flooding has been expanded to harsher reservoir conditions of high-temperature and high-salinity mixed-wet to oil-wet heterogeneous carbonate reservoirs. Development of novel polymers and innovative field application concepts has allowed for the reconsideration of polymer-based EOR as a promising technology to improve sweep efficiency for these challenging reservoirs. Polymer injectivity is one of the key challenges for polymer flooding projects and requires a rigorous derisking program that includes laboratory and field testing. A comprehensive laboratory program was designed to assess and investigate polymer thermal stability, polymer rheology in porous media, adsorption, and injectivity using reservoir core samples. In addition, two polymer injectivity tests (PITs) were performed in two giant light oil (0.3 cp) carbonate reservoirs in onshore Abu Dhabi under harsh conditions of high salinity (>200 g/L), high divalent ions (>20 g/L), high temperature (>250°F), and H2S concentration of up to 40 ppm. The polymer used during the two PITs (PIT 1 2019 and PIT 2 2021) is a new generation of EOR polymer (SAV 10) with high 2-acrylamido-tertiary-butyl sulfonic acid content that was specifically developed to tolerate such harsh conditions. This paper is focused on the interpretation of the PITs and lessons learned for future polymer-based EOR projects. The detailed data acquired in both tests were used to evaluate the polymer injectivity at representative field conditions and in-depth mobility reduction. The PITs together with the extensive laboratory studies are part of a thorough derisking program for the upcoming world’s first innovative hybrid EOR multiwell pilots—simultaneous injection of miscible gas and polymer (SIMGAP) and simultaneous injection of water and polymer (SIWAP). Both PITs are composed of three stages that include a multirate waterflood baseline, polymer injection using different rates, and polymer concentrations followed by extended chase waterflooding. In addition, a sequence of multiple pressure falloff (PFO) tests was acquired during the PIT executions and analyzed to obtain the required uncertainty parameters for the history-matching exercise. Polymer preshearing was considered as part of both PIT programs with the aim to homogenize the polymer molecular weight distribution and reduce possible shear-thickening effects near the wellbore as per laboratory measurements. Two single-well 3D simulation models were built to incorporate the information from polymer laboratory studies and to interpret the large field data sets acquired during the PITs. Lessons learned from PIT 1 allowed us to optimize the PIT 2 design program and achieve better understanding of polymer characteristics. The interpretation of the pressure transient analysis (PTA) of the PFO tests and the 3D simulation models of the two PITs confirmed the generation of polymer banks and demonstrated effective propagation of the polymer into the reservoirs at target concentrations and representative rates of the future SIWAP and SIMGAP interwell pilots.